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ExperimentPrecipitationHardeningofAluminumAlloys
Experiment: Precipitation Hardening of Aluminum Alloys
Objective
The objective of this investigation is to learn how and why certain alloys (primarily Aluminum alloys) can be
strengthened by Precipitation Hardening heat treatment processes.
Abstract
The strength and hardness of some metal alloys may be enhanced by the formation of extremely small
uniformly dispersed particles of a second phase within the original phase matrix; this must be accomplished
by appropriate heat treatment. The process is called Precipitation Hardening or Age Hardening which
involves three distinct steps: Solution Treatment to minimize segregation in the alloy, Quenching to create a
supersaturated solid solution and Aging to facilitate the formation of coherent precipitates which strengthen
the alloy by interfering with dislocation movement. Both the Natural Aging and Artificial Aging processes will
be investigated by measuring the hardness of 2024 aluminum specimens at various time intervals into the
aging process following the quench. Phenomena related to precipitation hardening, such as Guinier-Preston
zones, overaging, coherent participates, etc., will be discussed.
Background
The strength and hardness of some metal alloys may be enhanced by the formation of extremely small
uniformly dispersed second-phase particles within the original phase matrix in a process known as
Precipitation (or Age) Hardening. The precipitate particles act as obstacles to dislocation movement and
thereby strengthen the heat-treated alloys. Many aluminum based alloys, copper-tin, certain steels, nickel-
based super-alloys and titanium alloys can be strengthened by age hardening processes. In order for an
alloy system to be able to be precipitation-strengthened, there must be a terminal solid solution that has a
decreasing solid solubility as the temperature decreases. The Al-Cu phase diagram shown in Figure 1 shows
this type of decrease along
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