三峡大型水轮机转轮下环铸造工艺模拟设计.pdf

学兔兔 NOV．2010 铸 造 Vo1．59 NO．11 FOUNDRY ·1195· -、● ，^ ^ ^● _■ ；计算机应用 { ’^●v’n，～ r●、 ¨_ ，■ ■ ’^，、 ■_ 三峡大型水轮机转轮下环铸造工艺模拟设计 孙凤先 ，王 培 ，康秀红 (1．鞍钢重型机械有限责任公司，辽宁鞍山114031；2．中国科学院金属研究所，辽宁沈阳110016) 摘要：根据三峡大型水轮机转轮下环的结构特征，设计了环形冒口和随流式无气隙浇注系统，并使用ProCAST软件对 铸造过程进行了模拟计算。计算表明，设计的浇冒口系统可以有效避免卷气和夹杂的出现，同时有利于下环的均匀冷 却和收缩；下环变形预测显示下环沿径向的变形将导致其由直桶状变为 “束腰”状，沿轴向的收缩将会使下环顶部的 内壁外翻。 关键词：大型水轮机转轮下环；浇注系统；计算机模拟 中图分类号：TP391．9 文献标识码：A 文章编号：1001—4977(20]0)11一l 195—04 NumericaI Simulation and Design of Gating System for Huge Water Turbine Runner Band Used in the Three Gorges SUN Feng．xian1．WANG Pei ．KANG Xiu．hong (1．Angang Heavy Machine CO．，Ltd．，Anshan 1 14031，Liaoning，China； 2．Institute of MetaI Research，Chinese Academy of Sciences，Shenyang 1 1 001 6，Liaoning，China) Abstract：A ring riser and a“naturally pressurized”gating system were designed for huge water turbine runner band used in the Three Gorges according to its structure．ProCAST software was used to calculate the flow，temperature and stress／strain of the band with the riser and gating system．The simulation results indicate there is no gas and Inclusions entrainment during the fil~ing and the ring riser ensures the uniform cooling rate of the band parts at the same height．The stress／strain calculation shows that the middle height part of the band has a bigger shrinkage displacement along the radiaI direction than other parts of the band。and the external part of the ring riser has a bigger shrinRage along the axiaI direction than the inside part． Key words：huge water turbine runner band；gating system；numerical simulation 三峡水电站使用的水轮机为700 MW级大型混流