基于LabVIEW的数控刀具磨损实时监控系统.pdfVIP

·54· 机械制造技术 机械 2008 年第3 期 总第35 卷 基于LabVIEW 的数控刀具磨损实时监控系统 朱彬 （达州职业技术学院，四川达州 635000 ） 摘要：自动化生产系统的工作可靠性与加工质量在很大程度上取决于刀具工作状态，因此刀具磨损与破损在线监测成为 机械过程自动化重大技术关键。根据某种最优准则，选择一组既与主导变量有密切关系又容易检测的二次变量，通过构 造某种数学关系以实现对主导变量即刀具磨损量的监测是文章的宗旨。通过软件平台建立了切削过程数据采集系统，现 场监测参数为机床主轴电机电流，软件平台是 LabVIEW 。实验证明：该系统实现了机床主轴电机电流信号的采集、存 储、分析，能在线监控电流的变化情况，反映出刀具的磨损状况。具有准确性，有效性和实用性。 关键词：LabVIEW 技术；数控刀具磨损；主轴电机电流；在线监控 中图分类号：TG714 ；TP 277 文献标识码：A 文章编号：1006－0316(2008)03 －0054 －04 Wears the real-time monitoring system based on the LabVIEW numericalcontrol cutting tool ZHU Bin （Dazhou professional technology institute ，Dazhou 635000 ，China ） Abstract ：The automation production systems operational reliability and the processing quality are decided to a great extent by the cutting tool active status ，therefore the tool wear and the breakage online monitor into the mechanical process automation significant technology key. According to some kind of most superior criterion ，chooses a group both to have two variables which with the leading variable the close relation and easy to examine ，through constructs some mathematical relation to realize to leads the variable is the cutting tool wearing capacity estimate is the article objective. Has established the cutting process data gathering system through the software platform， the scene monitor parameter for the engine bed main axle electrical machinery electric current，the software platform is the LabVIEW. experiment proved：This system has realized engine bed main axle electrical machinery electric current signal gathering，the memory ，the analysis ，can the online monitoring electric current change situation，reflect cutting tools wear condition. Has the accuracy ，the validity and the usability. Key words ：LabVIEW tech