超声振动辅助磨削脆性材料去除机理.pdfVIP

第33 卷第10 期 重 庆 大学 学 报 Vol.33 No. 10 2010 年10 月 Journal of Chongqing University Oct. 2010 : 1000582 (2010) 1003205 1 2 张洪丽 , 张建华 ( 1. 山东交通学院工程机械系, 山东济南 250023; 2. 山东大学 机械工程学院, 山东济南250061) :脆性材料 性去除有利于提高加工表面质量采用切向轴向和径向超声振动辅助磨 削加工方法, 对烧结钕铁硼 NdFeB 永磁材料去除机理进行了试验研究, 结合脆性材料去除脆 性 转变临界条件, 分析了不同超声振动辅助方式对材料去除机理的影响分析得出以下结论:轴向超 声振动辅助磨削加工过程中, 材料主要以 性剪切的方式去除; 切向超声振动辅助磨削加工过程中 , 材料主要以 性方式去除, 同时伴有少量沿晶断裂;径向超声振动辅助磨削加工过程中, 工件材料 主要以断裂破碎的方式去除, 而且加工表面残留裂纹因而,轴向超声振动辅助磨削最有利于实现 脆性材料 性去除 :超声振动;磨削; 脆 性转变;脆性材料; 材料去除机理 :T G661 :A Brittle material removal mechanism of ultrasonic vibration assisted grinding 1 2 ZHANG Hongli , ZHANG Jianhua ( 1. Department of Mechanical Engineering, Shandong Jiaotong University, Jinan 250023, Shandong, P.R. China 2. School of Mechanical Engineering, Shandong University, Jinan 250061, Shandong, P.R. China) Abstract: T o remove the brittle material in ductile state can help to improve the machined surface quality. Experiments of material removal mechanism for NdFeB are conducted by using tangential ultrasonic vibration assisted grinding, axial ultrasonic vibration assisted grinding and normal ultrasonic vibration assisted grinding. Based on the critical condition of brittleductile transition, the effects of different ultrasonic vibration modes on material removal mechanism are analyzed. Results indicate that the material is mainly removed in the form of plastic shear in axial ultrasonicvibration assisted grinding. The material is mainly removed in the form of transgranular