XZJ-1050滚针轧机总体设计.docVIP

摘 要 随着现在工业的发展，世界各国都很重视斜轧成型新技术——用轧制的方法获得零件或零件毛坯。认为这是轧钢技术的新发展，轧制出来的产品不仅仅是各种型材，如圆钢、方钢之类，而且可以轧出异形钢材，或零件的毛坯。使轧钢技术更好地为国民经济和国防建设服务。斜轧成型技术是一种很有成效的少切削、无切削的新工艺，能大幅度提高生产效率。 本论文主要介绍了斜轧技术的发展前景，轧机的组成及一些零件的选择。所以在强度方面严格把关，所有重要零部件都需进行详细的校核计算。 本方案从设计思路的提出到产品成型，都严格按照正规机械设计规程进行，所有外购部件的选用都有依有据，所有自制零件都符合设计标准。针对具体问题进行详细分析，并作出了较完善的解决措施 关键词：轧机发展；齿轮校核；轴承校核；移动辊设计；导架设计 Abstract With the present industrial development, countries around the world attach great importance to cross rolling forming a new technology - obtained by rolling the part or parts rough. Think this is a new development of rolling technology, the product is not just rolling out a variety of profiles, such as round, square steel and the like, and can be rolled out of shaped steel, or part of the rough. Cross rolling molding technology is a very effective little cutting, no cutting of the new technology, can greatly improve production efficiency. This paper describes the development prospects of cross rolling technology, the composition of mill and some parts of the selection. So strict in intensity, all the important parts are required to check the detailed calculations. The program put forward ideas from the design to the product shape, all in strict accordance with the formal procedures for mechanical design, the selection of all components are purchased in accordance with valid, all home-made parts are in line with design standards. Detailed analysis of specific issues and make a more complete solutions. Key Words：Mill development;Gear Check;Bearing checking;Mobile Roll Design;Lead frame design 目 录 摘 要 I Abstract II 1 绪论 1 1.1斜轧技术的发展前景 1 1.2轧机的发展 1 1.3轧机的组成 2 1.4轧机品种分类 4 1.5设计的目的及意义 4 2 总体方案的设计 6 2.1主要技术参数 6 2.2布局设计 6 2.2.1总体布局的分析与确定 6 2.2.2传动方式的确定 6 3 整体机械结构设计 8 4 V带的设计 9 4.1 V带设计的注意事项 9 4.2 V带设计的过程 9 5 输入轴齿轮的设计 12 5.1选择齿轮类型、精度等级、材料及齿数 12 5.2确定公式内的各计算数值 12 5.3计算 13 5.4按齿根弯曲强度设计 14 5.5几何尺寸计算 15 6 输入轴的设计 16 7 输入轴的校核 17 8 轴承的设计 20 8.1轴承的介绍 20 8.2轴承的校核 20 9 输入轴上键的设计 22 10 Ⅱ轴上的齿轮设计 23 11 Ⅲ轴上的齿轮设计 27 12 移动辊的结构设计 31