简易对刀仪设计.docVIP

简易对刀仪的设计 摘 要：为满足用户对加工精度和效率越来越高的要求，很多数控机床生产厂家及用户都希望在其机床上配备各种加工精度监测设备，在机床上使用测量装置进行自动测量，对刀具位置进行测量，并根据测量结果自动修正刀具的偏置量，使同样的机床能加工出更高精度的零件。本文设计的就是一个能在简易数控镗床上使用的自动对刀仪.本对刀仪对刀迅速简捷，一般对刀只需几分钟，而且对刀准确，有信号显示，使用非常方便，消除对刀者对刀的烦恼，提高数控镗床加工效率，具有较高的实用价值。 关键词：对刀仪;刀补；数控镗床 Design of Simple Tool Setting Gauge Abstract：To satisfying the more and more needs of customer in manufacturing precision and in efficiency, a lot of NC lathe factories and customers hope to provide kinds of monitor equipments to process the precision,using the measure equipment to measure automatically,so that receive the tool directly,and automatically correct the tool positions according to the measure result,thus we can get the higher precision in same NC lathe. This paper aims to designing a tool checking instrument that can be used for NC Boring Lathe. By the display of signal,the tool checking not only can work accurately and expediently but also can avoid the bother of operator,increasing the level of processing efficiency and having the higher practical applying value. Key words:Tool Checking Instrument; tool repair; NC boring lathe 目 录 摘要……………………………………………………………………………………1 关键词…………………………………………………………………………………1 1 前言…………………………………………………………………………………2 2 国内外对刀仪产品介绍 …………………………………………………………3 2.1 国内产品………………………………………………………………………3 2.2 国外产品……………………………………………………………………3 3简易对刀仪的设计要求………………………………………………………3 4 整体方案的设计……………………………………………………………………4 4.1方案比较………………………………………………………………………4 4.2方案细化优选…………………………………………………………………6 4.3标准公差及配合的选用……………………………………………………7 4.3.1标准公差…………………………………………………………………7 4.3.2配合………………………………………………………………………8 4.3.3标准公差与配合的选用…………………………………………………8 4.3.4基准制的选用……………………………………………………………8 5 零部件设计…………………………………………………………………………9 5.1刀套的设计……………………………………………………………………9 5.2轴承的设计…………………………………………………………………10 5.3底座的设计…………………………………………………………………12 5.4底座端盖的设计……………………………………………………………13 5.5端盖的螺栓设计……………………………………………………………14 5.6导柱的设计………………