ZA27合金轴套断裂失效分析.pdfVIP

学兔兔 Sep．2008 VoI．57 NO．9 ·967· ZA27合金轴套断裂失效分析 崔联合 (江阴职业技术学院，江苏江阴214405) 摘要：对ZA27合金断裂轴套和未断裂轴套微观组织形貌进行了对比，并分析了断裂轴套不同部位微观组织和合金元 素成分，结果表明，断裂试样中存在较多点状的及针状组织，分布较为杂乱，而未断裂轴套和未断裂部位处试样组织 分布均匀一致。在断裂试样和未断裂样品中都有大量的缩松和杂质，其对基体的影响有显著差异。由于在断裂试样中， 脆性的富Fe、富si相增加了铸件的脆性，易引起应力集中，导致轴套断裂失效。 关键词：ZA27合金；轴套；缩松；断裂；失效分析 中图分类号：TG1l1．91文献标识码：B 文章编号：1001—4977(2008)09—0967—04 Failure Analysis for Fracture Of ZA27 Alloy Sleeves CUI Lian—he (Jiangyin Polytechnic College，Jiangyin 214405，Jiangsu，China) Abstract：The microstructures of the fractured and non-fractured sleeves of ZA27 alloy were compared，and the microstructure and phase constitutions in different pars of the fractured sleeves were analyzed．The results show that there are a Iot of globular and acicular phases distributed intricately in the fractured sample；but the distribution of the microstructure in non—fractured sleeves and non-fractured parts is highly unif0rm．There are plenty of shrinkage porosity and impurity in all of the samples，and the influence of shrinkage porosity and impurity on matrix is significantly different． Because the brittle iron．rich and silicon—rich phase increases the brittleness of the fractured sample。 it iS apt to cause the stress concentration and results in fracture failure． Key words：ZA27 alloy；sleeve；shrinkage porosity：fracture；failure analysis 锌铝合金不仅具有优良的铸造性能、较高的强度， 中ZA27合金的主要化学成分为 ( B)：25～28 Al、 而且原材料廉价、来源丰富，熔铸工艺简单，拥有广 2．0-2．5 Cu、0．0l～0．02 Mg、zn余量。 泛的用途。在Zn．AI系列合金中，ZA27合金力学性能 1 试验过程