半固态AlSi15Cu3MgFe合金铸件触变充型过程的数值模拟.pdfVIP

学兔兔 铸 造 May 2009 FOUNDRY Vo1．58 No．5 · 458· 半固态AISi l 5Cu3Mg Fe合金铸件 触变充型过程的数值模拟 闰淑芳，陈伟东，刘向东 (内蒙古工业大学材料科学与工程学院，内蒙古呼和浩特010051) 摘要：：左充分考虑半固~A1Sil5Cu3MgFe合金触变过程中压力和速度变化特征的基础上，确定模拟计算所需要的基本 方程、边界条件以及表观粘度的数学模型，并建立耦合表观粘度的充型模拟方程，计算并分析比较半固态铝合金平板 件以及液态铝合金平板件的触变充型过程 结果表明，由于半固态表观粘度随剪切速率增大而下降，从而使半固态铝 合金呈现剪切变稀的触变流动特点。最后对两个典型半固态铝合金铸件成形过程进行了模拟计算，进一步验证了半固 态金属充型过程的平稳性。 关键词：半固态；充型模拟；表观粘度 中图分类号：TG249．9 文献标识码：A 文章编号：1001—4977(2009)05-0458-04 Simulation on Semi—Solid Thixo—Filling of AlSi 1 5Cu3MgFe Alloy Casting YAN Shu—fang，CHEN Wei—dong，LIU Xiang·dong (School of Material Science and Technology，Inner Mongolia University of Technology， Huhhot 01 0051，Inner Mongolia，China) Abstract：Based on the changing characters of pressure and flow velocity during filling process of semi．solid AISil 5Cu3MgFe slurry。the equation，boundary conditions and mathematicaI model of apparent viscosity were confirmed，and the mold filling equation coupled with the apparent viscosity was established．The flowing and filling characteristics of the semi-solid aIuminum alloy were compared with the liquid aluminum alloy．The results indicate that apparent viscosity decreases with the increase of shear rate，SO semi—solid alloy shows shearing thinning thixotropy．The steady filling process of semi—solid aIuminum alloy iS validated by the simulation on semi-solid thixofilling for the two representative semi—solid aluminum castings． Key words：semi—solid；filling simulation；apparent viscosity 自上世纪80年代初开展充型过程数值模拟研究以