定颚铸件浇注系统设计的数值模拟与优化.pdfVIP

维普资讯 学兔兔 May 2008 铸 造 VoI．57 NO．5 FOUNDRY ·477· 定颚铸件浇注系统设计的数值模拟与优化 王世滨 ，盖登宇 ，唐跃飞 ，褚元召t (1．哈尔滨工程大学材料科学与化学工程学院，黑龙江哈尔滨150001；2．重庆齿轮箱有限责任公司，重庆402263) 摘要：在充分考虑浇注充型阶段钢液流动性特点的基础上，耦合动量传递、质量传递以及能量传递建立数学模型。利 用数值模拟技术分析矿山机械定颚铸件浇注过程，分析显示采用传统底注式浇注系统充型时产生紊流，这也是实际生 产中产生大量气孔的原因。将浇注系统改为内浇口分流形式，数值模拟显示钢液充型平稳，优化工艺所生产的工件基 本无缺陷。 · 关键词：数值模拟；浇注系统；充型；缺陷 中图分类号：TG244 文献标识码：A 文章编号：1001—4977(2008)05—0477—04 Numerical Simulation and Optimum Design of Gating System for Fr0nt—End Casting WANG Shi_b．n1，GAI Deng—yu’，TANG Yue—fei ，CHU Yuan—zhao’ (1．Material Science and Chemical Engineering College，Harbin Engineering University，Harbin 150001，Heilongjiang，China；2．Chongqing Gear Box C0．，Ltd．，Chongqing 402263，China) Abstract：The mathematics mode1 was established with coupling between the momentum．mass and energY transfer on the basis of the fluidity features of molten steeI during mould filling．The pouring process of the front—end casting for mining machinery was analyzed using numerical simulation．Results showed that the turbulent flow would occur during mould filling when using the traditionaI bottom pouring．This iS the reason that a Iarge number of blowholes were present in the casting．After shunting the ingate of the gating system，the simulation results showed that the turbulent flow did not exist，SO the castings with no defect could be obtained、 Key WOrds：numericaI simulation；gating systern；mould filling；defect 定颚铸件因其尺寸大 (约2 250 mmxl 500 mmx 700 mm)，铸件薄壁 (平均约7