货车转向架的承载鞍铸钢件消失模工艺.pdfVIP

学兔兔 铸 造 Jun．2010 · 584· FOUNDRY VO1．59 N0．6 货车转向架的承载鞍铸钢 件消失模工艺 王新节 (浙江大学城市学院，浙江杭州310015) 摘要：采用自硬砂预充填浸过涂料并烘干后的聚苯乙烯泡沫塑料模，并振实局部，与单一干砂分层充填，并负压紧实 相结合的造型方法，辅之以顶浇顶补顺序凝固工艺取代普通砂型的底浇顶补均衡凝固工艺，进行了ZG230450货车转 向架的承载鞍消失模工艺试验，探索了每箱14件的成形工艺，取得了良好的效果。与同种产品普通砂型工艺相比，每 件承载鞍重量从35 减少到31 kg，浇冒口重量也由原来的14 减少到9kg。 关键词：货车；承载鞍；消失模铸造 中图分类号：TG249．6 文献标识码：A 文章编号：1001—4977(2010)06—0584—04 Lost Foam Casting Technology of Freight Car Bogie。Adapter WANG Xin-jie (Zhejiang University City College，Hangzhou 31 001 5，Zhejiang，China) Abstract：EPS patterns that have been coated and dried were prefilled with self_hardening sand and iolted Iocally；then the patterns were filled with dry sand and were compacted by vacuum molding．Process of top casting and top riser substituted for the one of sand mold bottom gating system and top riser．which the first js progressive solidification and the next iS non—directional solidification．Lost foam casting technologies of freight car’adapter made of ZG230—450 were tested．The pouring system for 14 Darts per flask was successfully obtained．Compared with common sand mold，the process made the weight of adapter and combined riser decrease 4 kg and 5 kg respectively． Key words：freight car：adapter；lost foam casting 1 铸件的产品结构特征及技术要求 1．1 产品结构特征 铸钢件承载鞍是货运列车转向架的关键零部件之 一 ， 正常工作时，被安装在货车的滚动轴承和转向架 侧架的导框之间，起着连接轴承与侧架、定位和传递 图2 承载鞍内腔结构 各种载荷的作用。承载鞍产品的三维设计实体模型如 Fig 2 Adapter cast steel part inte