制造技术(中英文课件).ppt

patterns （模样） Moulding Sand（型砂） Lesson 4 Review 背砂 冒口 冷铁 直浇口 横浇道 型芯 上砂箱 下砂箱 中砂箱 Backing sand Riser Chill Sprue Runner Core Cope-upper moulding flask Drag-lower moulding flask Cheek-intermediate moulding flask Patterns materials pattern materials: （模样材料）the usual pattern materials are wood, metal and plastics The most commonly used Disadvantages: absorption of moisture（吸水） distortions（变形）、dimensional changes（尺寸变化） Advantages: the easy availability（易于使用）, the low weight（轻）, easily shaped（易于成型）, relatively cheap（价格便宜） (1) wood Varieties of wood: pine(松树), mahogany(桃花心木 ), teak( 柚木), walnut(胡桃木), deodar(喜马拉雅雪杉), plywood board(胶合板), particle board(刨花板) Patterns materials (2) Metal patterns:used for large scale casting production Materials: cast iron, brass（黄铜）, aluminum, white metal (3) plastics: low weight, easier formability（可成形性好）,smooth surface（光滑表面） , durability（耐久力）, dimensionally stable（尺寸稳定） and cleaned easily（易于清洁） patterns number of castings produced before pattern equipment repair Pattern material Pattern Core Small castings 2000 2000 Hard wood (under 600mm) 6000 6000 Aluminium, plastic 100,000 100,000 Cast iron Medium castings (600-1,800mm) 1000 750 Hard wood 3000 3000 Aluminium, plastic Large casting (above 1,800mm) 200 150 Soft wood 500 500 Hard wood metal reinforced Type of Patterns Type of patterns(模样的类型) Single piece pattern（单块模）: （2）Split pattern or two piece pattern（分块模） Type of Patterns （3）Gated pattern（浇口模） where the gating and runner system are integra