中速柴油更换曲轴在.docVIP

Replacing a crankshaft on a medium speed engine can become necessary after a bearing failure if damage to the crankshaft journals has occurred, and regrinding of the crankshaft is not feasible. On older engines a 0.4% carbon steel (EN8 or BS970 080M40) was used for the manufacture of crankshafts. This material could withstand overheating, and often could be reground. Modern crankshafts for medium speed engines are manufactured from high tensile steel; for instance a 3% chromium molybdenum nitriding steel (EN40B or BS 970 722M24). Whether these shafts are surface hardened or otherwise, the severe overheating that can occur (above 700°C) when a bearing fails may render the crankshaft beyond repair. On a none hardened crankshaft, bending and cracking can occur, together with localised hardening. Where the crankshaft has been surface hardened, then annealing can occur, together with cracking. The following photographs were taken during a crankshaft replacement on a Wartsila 32 engine. Thanks to John Koufopoulos for the photos. 曲轴轴颈轴承故障损伤在中速更换曲轴成为必要，再磨曲轴是不可行的。在旧的发动机0.4%碳钢（EN8或bs970 080m40）用于曲轴的生产。这种材料可以承受过热，并经常可以磨。 中速机曲轴的现代高强度钢制造；例如3%铬钼氮化钢（En40B或BS 970 722m24）曲轴轴承（700以上°C）时损坏无论这些轴表面硬化或其他使曲轴轴承损坏无法修复。在一个没有硬化的曲轴，弯曲和开裂的发局部硬化。在曲轴已表面硬化，然后退火，开裂。 下面的照片是在瓦锡兰32发动机曲轴更换时。由于约翰的照片。 Bearing Failure In the case where an underslung crankshaft has to be replaced, the following gives a guide to the procedure. 以下为悬挂式曲轴必须更换的情况下程序指南。The engine is isolated and drained down. Oil is pumped out. Turbocharger(s) and air cooler removed. Cylinder heads, pistons and con rods, cylinder liners removed. Timing gears and camshaft removed (to lighten engine), Output shaft disconnected and flywheel removed. 柴油机单独分离出来。油抽出。涡轮增压器（S）和空气冷却器除。气缸盖，活塞和连杆，缸套除。正时齿轮和凸轮轴除（减轻发动机），输出轴断开和飞轮除。 Camshaft removed? ? The crankshaft is supported with strops passing up through the liner bores. Bearing caps are removed, and the crankshaft can then be lowered. Alternatively the crankshaft can be lowered after the frame has