压铸常见缺陷成因(国外英文资料).docVIP

压铸常见缺陷成因(国外英文资料) There are many quality problems in die-casting production, and there are many reasons for this. The production must make the correct judgement on the quality problem produced. In order to improve the quality of castings, it is necessary to find out the real reason. In the case of quality problems arising from the production of die casting, the characteristics of the defects, the causes of the cause (including the improvement measures) are described separately. A, owe In the forming process of the die casting, some parts are incomplete, which is called the undercast. When the badly cast parts are serious, the shape of the castings may not conform to the drawing requirements. It is usually not allowed to be cast. The reasons for the failure are: 1) poor filling condition and irregular condensation metal in the undercast area When pressure is insufficient, not enough, the flow front metal solidification too early, cause the corner, deep concave, thin wall (even thin to average wall thickness) and wall of cylindrical hole owe casting parts. The mold temperature is too low The alloy is too low in temperature The inside of the gate is not good, forming large flow resistance 2) the gas is obstructed, the surface is smooth, but the shape is irregular It is difficult to open an overflow system, and the gas accumulates When the molten metal flows, the turbulence is intense and the envelope gas is covered 3) mold cavity with residues The dosage of coating or spray method is improper, cause local coating deposit Molding parts with spell gap is too large, or slide fit clearance is too large, the filling into the metal, casting out, and has not been completely out of the present chip clip on aperture. When the kind of sheet metal (sheet metal, its thickness is the aperture size) and convex in peripheral surface is more, and in the case of clamping will jut out into suitable for casting wall thickness, the height of the castings produced at the later through groov