型材轧制英文.ppt

Shape Rolling Non-flat shapes can be produced by having rolls with shape – I-Beams – H-sections – Rails (trains) – Angle iron Design of shaped rolls to provide the right amount of non-uniform deformation is critical Shape Rolling Stages in the shape rolling of an H-section part. Various other structural sections, such as channels and I-beams, are also rolled by this kind of process. Shape Rolling Ring Rolling – Thick ring small diameter transformed into thin ring, large diameter – Used in Jet Engines, large ring gears – Advantages ? Circular shapes with no joins can be made with a variety of cross sections ? short production runs, material savings, close tolerances, and favorable grain flow direction Ring-Rolling Ring-Rolling Shape Rolling Thread and Gear Rolling Thread-rolling processes: (a) and (c) reciprocating flat dies; (b) two-roller dies. Threaded fasteners, such as bolts, are made economically by these processes, at high rates of production. Thread and Gear Rolling (a) Features of a machined or rolled thread. (b) Grain flow in machined and rolled threads. Unlike machining, which cuts through the grains of the metal, the rolling of threads causes improved strength, because of cold working and favorable grain flow. Mannesmann Process Cavity formation in a solid round bar and its utilization in the rotary tube piercing process for making seamless pipe and tubing. (The Mannesmann mill was developed in the 1880s.) Tube-Rolling Schematic illustration of various tube-rolling processes: (a) with fixed mandrel; (b) with moving mandrel; (c) without mandrel; and (d) pilger rolling over a mandrel and a pair of shaped rolls. Tube diameters and thicknesses can also be changed by other processes, such as drawing, extrusion, and spinning. Homeworks What is the result of roll bending in flat rolling? How to prevent? In which situation the residual stress on the surfaces of the rolled produc