精益生产与目视管理.pdf

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2017-05-30 发布于河南
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精益生产与目视管理.pdf

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精益生产与目视管理

Lean Manufacturing Peter Sun 3/4/2015 Powering Up Your Mobility 1.0 What is Lean? • Lean is a process management initiative focused on eliminating waste with the customer as the focal point through continual improvement. In general, by reducing waste, lean reduces cost, cycle time and customer dissatisfaction. • Waste - also known as Japanese term “muda”- is any resourcing consuming activity that creates no customer value. 2015/3/16 2 Powering Up Your Mobility 1.1. What is “waste” “value”? • Waste - also known as Japanese term “muda”- is any resourcing consuming activity that creates no customer value. • Value any feature or product which a customer desires enough to pay for it. • The Seven Wastes of Manufacturing 1. Overproduction 2. Inventory 8. Waste of talent 3. Extra Processing Steps 4. Motion 5. Defects 6. Waiting 7. Transportation 2015/3/16 3 Powering Up Your Mobility 1.1. What is “waste” “value”? VSM – Value steam mapping 2015/3/16 4 Powering Up Your Mobility 1.1. What is “waste” “value”? Non Value Adding(NVA) Value 典型的VA比例 Adding 97.5% 2.5% NVA VA 如果仅关注在提高VA的operations上 50%