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MANUAL GEARBOXES
9.1 MANUAL GEARBOX CLASSIFICATION
Gearboxes are normally classi?ed according to the number of toothed wheel
couples (stages) involved in the transmission of motion at a given speed; in the
case of manual vehicle transmissions, the number to be taken into account is
that of the forward speeds only, without consideration of the ?nal gear, even if
included in the gearbox.
Therefore there are:
? Single stage gearboxes
? Dual stage or countershaft gearboxes
? Multi stage gearboxes
Figure 9.1 shows the three con?gurations for a four speed gearbox.
It is useful to comment on the generally adopted rules of these schemes.
Each wheel is represented by a segment whose length is proportional to the pitch
diameter of the gear; the segment is ended by horizontal strokes, representing
the tooth width. If the segment is interrupted where crossing the shaft, the
gear wheel is idle; the opposite occurs if the segment crosses the line of the
shaft without interruption. Then the wheel rotates with the shaft. Hubs are
represented according to the same rules, while sleeves are represented with a
pair of horizontal strokes. Arrows show the input and output shafts.
Single stage gearboxes are primarily applied to front wheel driven vehicles,
because in these it is useful that the input and the output shaft are o?set; in
G. Genta and L. Morello, The Automotive Chassis, Volume 1: Components Design, 425
Mechanical Engineering Series,
c Springer Science+Business Media B.V. 2009426 9. MANUAL GEARBOXES
FIGURE 9.1. Schemes for a four speed gearbox shown in three di?erent con?gurations:
a: single stage, b: double stage and c: triple stage.
conventional vehicles, on the other hand, it is better that input and output shafts
are aligned.
This is why rear wheel driven vehicles usually adopt a double stage gearbox.
The multi-stage con?guration is sometime adopted on front wheel driven
vehicles with transversal engine, because the transversal length of the gearbox
can be shortened; it
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