注塑完整版.ppt

常用塑膠用語 FLASH 毛邊 PIN HOLE 針孔 SINK MARK 縮水 WHITENING 白化 FLOW MARK 流痕 CRACKING 龜裂 SHORT SHOT 短射 WARPAGE 變形 WELD-LINE 結合線 PRODUCT STICKING 成品黏模 JETTING 噴流痕,蛇紋 BLACK SPOT 黑點 DULL SURFACE 成品表面霧化 SILVER STREAK 銀線 BUBBLE 氣泡 SPRUE STICKING 料頭黏模 成型機用語 CLAMPING FORCE 合模力 SCREW R P M 螺桿轉速 INJECTION 射出 CHARGE STROKE 計量終了 INJECTION PRESSURE 射出壓力 DRYING TIME 乾燥時間 INJECTION SPEED 射出速度 DRYING TEMP 乾燥溫度 HOLDING PRESSURE 保壓壓力 CYLINDER TEMP 料管溫度 HOLDING SPEED 保壓速度 BACK PRESSURE 背壓 TOTAL STROKE 全計量 COOLING TIME 冷卻時間 CUSHION 殘量,緩衝量 CYCLE TIME 週期時間 Sink Mark /凹陷痕 Balanced design of Boss/平衡式boss設計 Corner ( 轉角) Good design (較佳設計) Incorrect design (不良設計) Generous radius (圓弧半俓) Uniform wall thickness (均一壁厚) Smooth flow transition (流動平順) Stress concentration Sharp flow restriction (流動不順, 應力集中) Non-uniform wall thickness Shrinkage/void/sinks Non-uniform flow (非均一壁厚, 衍生翹曲/ 包封/凹陷/流動不順問題) Non-uniform wall thickness shrinkage/void/sinks Non-uniform flow (非均一壁厚, 衍生翹曲/ 包封/凹陷/流動不順問題) Design for Assembly (組裝設計) Improving both product quality and reducing manufacturing cost (改善成品品質和降低生產成本) Press fit assembly (扣壓式組合) Self fit assembly - Snap Joint (自動式組合-連接卡筍) Mechanical Fastening techniques – Screws (機械固定技術 – 螺絲) Welding techniques (結合技術) Adhesive bonding (黏著性結合) Solvent bonding (溶劑結合) Design for Assembly (組裝設計) Snap Joint assembly (組裝連接卡筍須符合組裝和拆除的需求) satisfy both Design for assembly and Design for disassembly Simple Most versatile means of plastic product assembly 利用簡易而通用的塑膠成品來組裝 Insertion 崁入 Deflection 偏差 Elastic recovery 彈性回覆 R ?R Lead-in angle (?) 導入角度 Snap Fit Assembly (卡筍組裝設計) Snap Joint assembly (連接卡筍設計) L R d y Cantilever snap beam (懸臂樑卡筍) constant rectangular