壳牌煤气化两起事故的经验分享.pdfVIP

不当隔离造成S1103B发生严重安全事故 Serious HSSE Incident at S-1103B as Result of Inadequate System IsolationInadequate System Isolation Customer Communication Package Agenda 内容 1. Incident Description 事故描述 2. Incident Classification and Analysis 事故分类和分析 3. Key Learning 主要教训 4. System Isolation Standard 系统隔离标准 Incident Description事故描述 1. Timing 时间时间: Dec. 2009 时间时间 2. Venue 地点地点: SCGP Licensee 某客户 地点地点 3. What happened 事故事故: Explosion occurred to S1103 B 3h after S/U 开车后3小时S1103 B发生爆炸 事故事故 4. Immediate actions 当即措施当即措施: operator emergently shut down gasifier 紧急手动停车。 当即措施当即措施 5. Consequences 事故后果事故后果: 事故后果事故后果 ① S1103 B fully damaged 布袋除尘器S1103B完全损坏 ② Large amount of coal powder poured onto the ground 大量煤粉抛向地面 ③ if somebody had been close to the bag filter then injury or worse could easily have happened 幸好现场无人， 否则会发生伤亡。 6. Preliminary findings 初步查证初步查证 初步查证初步查证 ① When client switched the syngas to the shift unit the syngas flew into the LP N2 system because the LP N2 system was not properly isolated from the shift unit. Then the syngas flew back to unit 1100 though LP N2 line and caused the explosion of the S-1103B bag filter. 全场低压氮气与变换及制粉系统联通。因为低压氮气与变换系 统隔离不当，合成气导入变换系统后，合成气流入低压氮气系统，然后进入磨煤系统而导致布 袋除尘器爆炸。 ② Client did not add blind between the LP N2 system and the shift unit but relied on a single valve to isolate the systems. 在低压氮气和变换系统之间未加盲板，仅靠单一阀门隔离。 ③ Syngas and coal powder formed an explosive mixture to the explosive limit due to H2 presence. Most likely a static electricity spark built up in this solid handling system ignited the mixture. 合成气进入布袋除尘器后，合成气 里的氢、一氧化碳与煤粉及系统内的氧气形成爆炸物。氢气易燃，其混和物的爆炸下限很低， 煤粉输送系