The_Lean_Enterprise_05_VSM_Symbols_8_pgs(价值流图-符号).pptVIP

The Lean Enterprise VSM Symbols The Lean Enterprise VSM Symbols * * Lean Foundations Continuous Improvement Training Value Stream Symbols and Definitions Addendum to Value Stream Mapping Manufacturing Process Process Data Box I Truck Shipment Inventory Material Icons Represents Notes Outside Sources One box equals an area of continuous flow. All processes should be labeled. Box also used to identify departments such as production control. Used to show customers, suppliers and outside manufacturing processes. WELDING ABC COMPANY C/T=120 sec. C/O=22 min. 3 SHIFTS 3% SCRAP W/T=20 hrs Used to record information concerning a manufacturing process, department, etc. Count and time should be noted. 225 pieces 1.5 days Tuesday + Thurs Note the frequency of shipments. Material Icons Represents Notes FIFO Air Shipment Movement of prod’n material by PUSH Movement of finished goods to the customer Supermarket Physical pull Transfer of controlled quantities of material between processes in a first in first out seq. Create rail or other icons as needed. Identifies material movements that are pushed by producer, not pulled by the customer ( the following process ). Also shows movement of raw material and components from suppliers if they are not pushed. Pull of materials from a supermarket. Indicates a device to limit quantity and ensure FIFO flow of material between processes. Information Icons Represents Notes Manual flow of information Electronic flow of information For example: production schedule shipping schedule For example: EDI, Fax, etc. OXOX Load leveling Sequence-Pull Ball Tool to level the volume and mix of Kanban over a specific period of time. Gives permission to produce a predetermined type and quantity. Weekly Schedule Information Describes an information flow. Information Icons Represents Notes 20 Production Kanban Withdrawal Kanban Signal Kanban Kanban post Tells a process how man