Turning Processes 车削加工.ppt

Turning Processes Turning Process CNC Turning Machine or CNC lathe Terminologies of Turning Process Movements of Lathe Configuration of Lathe Tailstock Carriage Tool Post vs Tool Library Turning Operation Turning a taper Continued 1.Turning a long taper in manual lathe using tailstock offsetting method. The main point is to calculate tailstock offset based on formula shown in picture. 2. Turning a long taper in CNC lathe What if CNC lathe is used to machine a taper? Continued Cutting Speed and Spindle Speed Basics of cutting data: S-Cutting speed meter/ minute(based on experiments) N-Spindle speed RPM d-Cutting depth mm f-Feed rate mm /r Cutting Depth Feedrate Surface Finish Basics of Lathe Cutting Tool Screw Turning Half Nut and Gear Train for Screw Cutting Tool for Screw Setting up for screw cutting Capacity of the lathe Holding work-piece Three Jaw Collet for Holding Supporting a Work Fixed Steady Practicals Summary for Turning Process * Overview of Machining Processes -Turning -Milling -Grinding -Shaping Three Elements for Developing Machining Processes -What you are going to shape—Work-piece -What tool you are going to employ —Cutting Tool -What equipment is to be used —Machine Tool Definition of Machining: Machining is a process which employs cutting tool to remove extra material from stock Stock to finished part Three Elements To be Considered: -Work-piece: Cylindrical or Conical Objects -Cutting Tool: Single Point Cutting Tool -Machine Tool: Lathe CNC Turning Machine or CNC Lathe The Feature of the CNC Lathe: -All Operations are done automatically -All Operations are controlled by numbers and symbols -Much higher accuracy than manually operated lathe in terms of finished part -…… For understanding any machining process it is very important to make sense of movement relationship between work-piece and cutting tool. The key step to understand a machine tool: -To make sense clearly of Relationship between work-piece and cutting tool. In other words,