喷丸除锈过程及效果的数值模拟研究.pdfVIP

表面技术 第 45 卷 第 11 期 ·194 · SURFACE TECHNOLOGY 2016 年 11 月 喷丸除锈过程及效果的数值模拟研究 黄河，杨帆，高玉魁 （同济大学 航空航天与力学学院，上海 200092） 摘 要：目的 模拟研究喷丸除锈工艺的过程和处理效果，为优化工艺参数提供指引。 方法 以建筑用 低碳钢及其锈蚀产物为研究对象，利用单元去除技术和周期性胞元方法建立有限元模型，模拟多个丸 粒随机撞击和氧化层去除的过程，并与文献中的实验数据进行了对比验证，从氧化层去除速率、去除 后的表面粗糙度和表层残余应力三个角度分析喷丸除锈工艺的效果。结果 提高除锈效果可从增大丸粒 入射速度和丸粒直径来入手，氧化层越厚喷丸除锈处理的时间越长。结论 喷丸除锈工艺能有效去除锈 蚀层，同时改善表面粗糙度和引入残余压应力，具有较广的应用前景。有限元模拟能为该工艺优化提 供便捷的研究途径。 关键词：喷丸；除锈；有限元模拟；单元去除；残余应力场 中图分类号：U671.1 文献标识码：A 文章编号：1001-3660(2016)11-0194-08 DOI ：10.16490/j.cnki.issn.1001-3660.2016.11.030 Numerical Simulations on Process and Effectiveness of Rust Removal by Shot Blasting HUANG He, YANG Fan, GAO Yu-kui (School of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, China) ABSTRACT: The work aims to investigate into the process and effectiveness of rust removal technique by shot blasting based on numerical simulations so as to direct the optimization of technological parameters. While low-carbon steel for building and its corrosion products were taken as the object of study, finite element (FE) models were established by utilizing the element removal technique and periodic cell algorithm, so as to simulate the rust removal process for the mild steel under the random impact of various shots. The simulations were validated by comparing the results with the experimental data in literatures. The effectiveness of the shot blasting in rust removal was examined in terms of rust removing rate, residual stress distribution and surface roughness. T