方草捆捡拾压捆机压捆室设计及有限元的分析.pdf

摘 要 压捆室是捡拾压捆机用来对牧草进行压缩处理的主要部件，是整个压捆机的重要 组成部分之一，在工作过程中将由输送装置喂入的草物料压缩成草片，累积一定数量 的草片形成草捆，最终由打结装置打结成捆。压捆机工作时，被压缩草物料与压捆机 压捆室内表面紧密接触，产生较大的压缩力。在做往复运动的活塞的连续推动下，使 苜蓿由松散状态压缩成紧密状态，形成草捆。 本文针对压捆室的结构特点进行分析研究，然后利用Pro/E 软件建立了捡拾压捆 机三维实体模型及适合有限元分析的压捆室模型。通过对压捆机轴向压缩力试验数据 进行分析计算，获得压捆室侧壁最大应力沿压捆室长度的分布规律。以此变化规律作 为有限元分析压捆室的侧壁载荷。通过ANSYS 分析表明，压捆机压捆室变形最大处发 生在压捆室中间部位，为减小压捆室的变形可在压捆室与捆草室的中间适当位置安装 加强筋板，及适当提高压捆室壁厚；压捆室最大侧壁压应力发生在压捆室侧壁与压捆 室上表面连接处，该处是钢板与角钢焊接位置，焊前应采取必要的焊前处理，和合理 的焊接工艺，并进行焊后处理。在此基础上进行压捆室的改进设计。为压捆室的结构 设计提供参考依据和基础数据。 关键词：压捆室；捡拾压捆机；有限元分析；应力 Square Hay Baler Design and Baling Room Finite Element Analysis Based on ANSYS Abstract The compression chamber is one of the important part of the pickup baler, which is used to compress the grass. the feeding grass material is compressed into the bundles by conveying device in the process of working, eventually the wire twister will tie it up. The compressed straw material will closely contact with interior surface of compression chamber during the baler is working, and this will produce larger compression force. The piston continuous push alfalfa through reciprocating motion, and then the loose state alfalfa will be compressed into tight state alfalfa forming the bale. This paper carry on the analysis according to the structure characteristics of the compression chamber, and then established the three-dimensional model of baler and compression chamber 3D model used for finite element analysis based on Pro/E. Carrying on the analysis and calculation the test data of baler in axial compression force, to obtain maximum compression chamber side wall stress distributions along the length of compression chamber. Accessing to the distribution regularity o