冲压模具-冲侧孔模、打凹打弯连续模、切边冲孔复合模三套装配图-说明书.docVIP

摘 要 本次设计的是冲侧孔模、打凹打弯连续模、切边冲孔复合模，零件外形虽然比较简单，但成形工艺复杂，包括冲裁和多次弯曲。而且精度要求比较高，形状比较复杂，生产批量大。通过工艺性分析，工序为冲孔、落料和弯曲。为了适应大批量生产的要求，采用级进模制造，能很好的解决上述问题。 本文在详细分析热成形工艺的基础上对下料、定位、压料、卸料、一次弯曲、二次弯曲等工艺细节进行重点讨论，比较了多种方案的优劣。在模具结构方面,既力求结构简单，便于装拆，又保证定位可靠、尺寸稳定。为了便于直观理解模具结构和动态工作过程，对两副模具都设计了完整的三维装配图并运用三维CAD软件中的机构运动分析模块制作了成形过程动画，验证了模具不存在干涉现象。 关键词：冲裁工艺，计算机辅助设计，级进模，冲孔，弯曲模 ABSTRACT What this design produces is a spring caliper, the accuracy has higher request, the shape is more complicated, produce batch quantity big, pass craft analysis, work preface all for fall to anticipate with blunt bore and bending. Adopting the class enters a mold manufacturing, can be good to resolve these problems. The raw material selects the 2A12M material, the adoption sends to anticipate a machine automatically and sends to anticipate device to send to anticipate automatically. The methods of the hot forming need two steps. Two bending dies are used to fulfill the two steps. The hot forming parameters have been set carefully after the detailed discussion and analysis of product process: hot bending mold structure, material cutting, positioning, binding, unloading, first bending step, second bending step etc. The paper also gives detailed discussion on various optional methods to every step. The structure of the two dies is easy to dismantle, reliable to position and stable to use. To help the manufacturer to understand the structure and the action sequence intuitively, we assembled the 3D parts in the 3D CAD software and made a 3D animator to illustrate the movement of the die. Through the 3D animator we can verify the interference of the die parts. Key words: blunt bore ，CAD、progressive die， Stamping Process，Bending die 目 录 1.绪论 1 1.1 我国模具状况 2 1.2国内外模具发展状况 2 2切边冲孔复合模的设计 3 2.1零件分析 3 2.2刃口尺寸的计算 4 2.3压力中心计算 4 2.4冲压设备的选择……………………………………………………….4 2.5其他机构的设计 ……………………………………………………..5 3.打凹打弯连续模的设计 12 3.1零件分析 12 3.2材料利用率计算 13 3.3刃口尺寸计算 13 3.4压力中心及冲压设备的选择. 14 3.5模具结构设计 15