圆坯连铸结晶器电磁搅拌工艺参数优化试验研究-郑淑国.docVIP

圆坯连铸结晶器电磁搅拌工艺参数优化试验研究( 郑淑国1，于海岐1，任兵芝1， 朱苗勇1， 曾小平2， 吴波2，凌遵峰2 （1.东北大学材料与冶金学院，辽宁 沈阳 110004； 2.天津钢铁有限公司，天津 300180） 摘 要：结合某一圆坯连铸结晶器，开展了优化电磁搅拌工艺参数的试验研究。通过研究发现：工作电流和工作频率下铸坯皮下气泡缩孔中心疏松；搅拌电流强度由280A增大到300A后，等轴晶率%，且300A时等轴晶率饱和；搅拌电流强度增大到320A时，铸坯质量变差。通过试验研究后，提出了优化的工艺参数。 Experimental Study on Optimization of Electromagnetic Stirring Parameters for Round Billet Continuous Casting Mold ZHENG Shu-guo1, YU Hai-qi1, REN Bing-zhi1, ZHU Miao-yong 1, ZENG Xiao-ping2, WU Bo2, ling Zun-feng 2 (1 School of Materials Metallurgy, Northeastern University, Shenyang 110004;2 Tianjin IronSteel Co.,Ltd,Tianjin 300180) Abstract: Experiments for optimizing process parameters of a round billet continuous casting mold with electromagnetic stirring was performed. The results show that the quality of billet was not so good and the ratios of round billets with 2.0 grade of skin blowhole or 1.0 grade of shrinkage and 1.5 grade of central porosity were all 14.28% with the working current and frequency. With the increase of the current intensity from 280A to 300A, the ratio of equiaxed zone increased about 16%, and it was almost no change with those current bigger than 300A. The quality of round billet becomes worse when the current intensity increased from 300A to 320A. In present study, the optimal process parameters for M-EMS were presented through the optimizing experimental study. Key words: continuous casting mold; electromagnetic stirring; round billet 1 前 言 合理应用结晶器电磁搅拌（M-EMS）[1-5]。 电磁搅拌电流强度和频率是结晶器电磁搅拌最主要的两个工艺参数，本文结合某钢厂的圆坯连铸结晶器电磁搅拌装置，对现有的电磁搅拌工艺参数条件下的铸坯质量进行了评价，并对上述两个工艺参数进行了试验优化。 2试验条件 连铸机为六机六流方/圆坯连铸机，结晶器电磁搅拌为外置式，结晶器长度为800mm，搅拌器上沿距结晶器上口350mm，搅拌器长度450mm。采用高斯计测量的工况条件下结晶器纵向中心轴线的磁感应强度分布如图1所示。由图1可以看出，在搅拌器上沿以外且距结晶器上口300mm以内的区域，随着测量点的下移磁感应强度都很小且均小于1mT，并缓慢增大；随着测量点的进一步下移，磁感应强度迅速增大并在距结晶器上口800mm（结晶器下沿）处达到最大，然后随着测量点的再次下移，磁感应强度逐渐减低。需要说明的是，本结晶器电磁搅拌装置的轴向磁感应强度分布虽呈现“中间大、两头小”的分布规律，但磁感应强度的最大值并不是出现在搅拌器的中心位置（距结晶器上口575mm）附近，而是出现在结晶器下沿附近。出现这一规律的原因还不清楚，还需要进一步的研究。 图1 工况条件下结晶器纵向中心轴线的磁感应强度分布 Fig.1 Magnetic induction intensit