一款涡轮增压器热机疲劳分析及试验验证tmf life evaluation and .pdf

一款涡轮增压器热机疲劳分析及试验验证 [秦承军，吴书朋，王海滨， Liang, Erwin] [霍尼韦尔综合科技有限公司交通运输部门，201203] [ 摘 要 ] 车用涡轮增压器可以提高发动机输出功率和扭矩，提高车辆低速响应特性，提升燃油经济性，帮 助发动机设计轻量化，满足排放标准而成为当前汽车市场的热点。其原理简单，但是处于瞬态高 温工作环境下，加上低成本的材料要求使其工作在接近材料极限温度的条件下，其力学行为和强 度评估非常复杂。霍尼韦尔增压器业务结构强度部门根据工程需要开发的高温热-机械疲劳评估 模型和方法可以有效解决增压器的强度失效问题。本文针对一款车用柴油涡轮增压器旁通阀口在 发动机上的耐久性试验中的开裂问题，运用该模型和方法，结合工程经验，找出失效原因，提出 了解决方案，实物试验验证了该解决方案的有效性。 [ 关键词 ] 霍尼韦尔，涡轮增压器，热应力，失效，热-机械疲劳(TMF) TMF Life Evaluation and Validating by Testing for one Turbocharger [Qin, Chengjun； Wu, Shupeng; Wang, Haibing; Liang, Erwin] [Honeywell HTSC-TS, 201203] [ Abstract ] The turbocharger is a hot spot in automotive industry since it enhance the engine power and torque without any emission tradeoff; It improve vehicle low speed response and fuel economy; And it get engine smaller and lighter. Though, turbocharger working principle isnt complicated. It is not easy to know clearly its structure mechanics behaviors, strength and life evaluation due to the very high temperature operation condition with possible cheapest material selection. Honeywell Turbo Technology developed serials modeling and methodology to solve the engineering issue. It includes the gas flow and thermal boundary condition for turbine housing, Chaboche model parameter for TMF (thermo-mechanical fatigue) life evaluation, etc. This paper introduce a practice using these modeling and methodology to solve successfully a waste gate crack issue occurred in one diesel turbocharger endurance test on engine. [ Keyword ] Honeywell, Turbocharger, thermal stress, failure, thermo-mechanical fatigue (TMF). 1 前言 涡轮增压器是利用发动机排出废气的热能和动能来压缩空气以增加发动机进气量，在 保持发动机工作效率不变和不加大