触屏式数控机床维修教学设备设计.docVIP

触屏式数控机床维修教学设备设计摘 要：在数控机床装调与维修实训教学过程中，如何直观高效地进行电气控制线路故障逻辑分析及查找，数控系统参数误设的恢复，故障现象和故障类型的必然性联系判断，采用PMC编程法的机床功能修改以及机电联机调试等实训课题是目前数控设备应用与维护等相关专业学习中普遍存在的难点。针对这些关键问题，基于触摸屏和强抗干扰技术设计出自动设故的数控机床维修教学设备，该设备具有设故高效率、智能化、成本低等特点。该项目的完成为机床装调与维修、电气控制等实训教学创造了有利条件，同时提升了教师的教学水平和学生的综合能力，为进一步扩大校企合作领域奠定坚实基础 关键词：触摸屏；故障；数控车床；教学设备；电气控制系统 The teaching equipment design for touch-screen CNC machine maintenance Li Qiliang Nanjing institute of railway technology, Nanjing, 215137, China Abstract: In the teaching process of the practice course alignment and maintenance of CNC machine tools, the training subjects such as how to intuitively and efficiently analyze and find the fault of electrical control circuits logically, recover the CNC system parameters that are set by mistake, determine necessity contact of the failure phenomenon and the fault type, revise machine functions via PMC programming, and debug, etc are the common teaching difficulties. In response to these key issues, the paper has designed a teaching equipment for CNC machine maintenance based on automatic set by touch-screen and the strong anti-jamming technology, which have some characteristics such as efficient set, intellectualized design and low cost. The accomplishment of this project can created favorable conditions for the practice course, and enhance the teachers comprehensive capacity and teaching level, which are the solid foundation for expanding cooperation between colleges and enterprises. Key words: touch screen; failure; CNC lathe; teaching equipment; electrical control system 根据机床行业调查，数控人才的市场需求已从初期的数控操作、数控编程转向了技术含量较高的数控机床调试、维护与维修，维修力量不足是影响数控机床利用率和完好率的主要因素，大量机械制造行业和装备制造企业急需大量数控机床维修人才。所以加大对数控设备维护人员的培养、提升学习效果是目前职业院校相关专业的使命所在 在数控设备应用与维护相关专业职业教育实践过程中，我们主要采用旧机床，先拆装其主要机械结构及电气线路，再人为设故让学生排除和虚拟数控机床故障排除两种方法进行教学，发现存在以下问题： (1)人为设置故障时总能被学生直接找到故障点(特别是电气线路的通断故障)，学生取捷径就可以“高效率”地找到故障，从而违背了从现象中分析判断并检查相关部位查找故障点的思路 (2)虚拟数控机床在装拆及电气连接方面实训效果明显，减轻对实际数控机床和实验台的设备(特别是高档设备)压力；虚拟数控机床1人1机有利于激发学生的学习热情，具有安全、经济等特点，但其完全是一种模拟状态，主要