heat pipe 设计原理及制造.ppt

Manufacture Process 8. Filling Process Liquid: Pure water. Capacity: 5040 pcs/8hrs. Manufacture Process 9. Vacuum Process Pressure: 0.003 torr. Capacity: 2520 pcs/8hrs. Manufacture Process 10. Reprocess Pressure: 10-15 tons. Capacity: 6048 pcs/8hrs. Manufacture Process 11. Performance Test Angel: +45° ~ -45° Capacity:16 pcs/8hrs. Manufacture Process 12. Polish and Printing Polish: 4835 pcs/8hrs. Printing: 9600 pcs/8hrs. Manufacture Process 13. Finished Goods ψ3,4規格 ψ5,6規格 品質控制 180℃24hr (All Product) 60℃ΔT Testing (All Product) Q’max Testing (Sample) Heat Pipe Quality Control Test Life Reliability ΔT Testing Q’max Test Bending Control Variety Bending Dies for Mass Production Bending Control Angle Control Radius Control Electrical Conductivity Surface Roughness 1. Raw Material Surface Roughness 2. Semi-Finished Good Surface Roughness 3. Finished Good Flatten Control MK-1 Flatten 2.5 mm Flatten Control MK-1 Sample 1 Location A B C 1 -0.06 0 0 2 -0.07 -0.05 -0.02 3 -0.02 0 0 MK-1 Sample 2 1 0 -0.02 -0.02 2 -0.1 -0.13 -0.08 3 -0.03 0 -0.03 Sample 3 (Flatten 2.5 mm) Location A B C 1 0 -0.02 -0.02 2 -0.05 -0.05 -0.1 3 -0.05 -0.05 -0.02 Sample 4 (Flatten 2.5 mm) 1 -0.06 0 -0.03 2 -0.1 -0.03 -0.05 3 -0.05 -0.04 -0.04 CPK Form Event Formula Evaluate Standard Two Ends Spec. One End Class Standard Lv. Solution Ca Accuracy (比較製程平均值與規格中心值一致的情形) Ca % = (X-μ) / (T/2) None │Ca│≦12.5% 12.5% │Ca│≦25% 25% 〡Ca〡≦50% 50% 〡Ca〡 A B C D Keep it. Improve to A level. Revise right away. Stop process if necessary and revise over all. Cp Precision (比較製程變異寬度與規格公差範圍相差之情形) Cp = T/6e Cp=(Su-X)/3e or Cp=(X-SL)/3e 1.33≦Cp 1.00≦Cp1.33 0.83≦Cp1.00 Cp0.83 A B C D Same as Ca. Cpk Process Ability (總合Ca與Cp二值之指數)有兩個公式可以求得 (1) Cpk = (1-|Ca|)?Cp When Ca = 0, Cpk = Cp (2) Cpk = Zmin/3 = Su-X/3e or the min. of -(SL-X)/ 3e Cpk = |Cp| 1.33≦Cpk 1.00≦Cpk 1.33 Cpk 1.00 A B C Enough capacity. Can improve. Must improve. CPK IR Report 日期(DATE) : 2002/10/15 品 名 (P/ Name) MK1 for IR Test 製程名稱 ΔT 客戶