制造技术(中英文课件12).ppt

Terms Plain carbon steel Plasma arc welding Porosity Pouring basin Precision investment casting 普通碳素钢 等离子弧焊接 气孔 浇口杯 精密铸造 Resistance welding Resistance seam welding Resistance spot welding Runner 电阻焊 电阻缝焊 电阻点焊 横浇道 Terms Submerged arc welding Shielding gases Silicon Slag inclusions Sprue Strain Stress Strength 埋弧焊 保护气体 硅 夹渣 直浇道 应变 应力 强度 * Extrusion（挤压） Extrusion and Other Processes（挤压和其它工艺） Lesson 11 Extrusion principle Extrusion, the process of confining the metal in a closed cavity and then allowing it to flow from only one opening so that the metal will take the shape of the opening. compresses the metal billet against the container walls and the die plate is a steel disc of about 40 mm (0.50 to 0.75 of diameter) thick with a diameter slightly less than the container is kept between the hot billet and the ram to protect it from the heat and pressure. plunger（挤压杆） Cylinder（缸体） Container（挤压筒） Die(模具） acquiring the shape of the opening dummy block（挤压垫） ⑴ It is not only to make components which have a constant cross-section over any length but also to obtain the complexity of parts by the extrusion process. The feature of the extrusion process ⑵ Brittle materials can also be very easily extruded. ⑶ It is possible to produce sharp corners(尖角） and re-entrant angle（内凹角）. ⑷ It is also possible to get shapes with internal cavities(内腔) in extrusion by the use of spider dies (分流模). ⑸It is a single pass process by the use of spider dies. ⑹ Large diameter, thin walled tubular products（管状产品） with excellent concentricity（同心度） and tolerance（公差） characteristics can be produced . The extrusion ratio （挤压比） the ratio of cross- sectional area of the billet to that of the extruded section.（20~50） The extrusion pressures （挤压力） applied may range from 35 to 1000 MPa. For a given material depends on the extrusion temperature（挤压温度）, the reduction in area（截面收缩） and the extrusion speed（挤压速度）.  Materials