球墨铸铁支架的铸造工艺方案与模拟优化.PDF

上半月出版 Casting Forging Welding 金属铸锻焊技术 球墨铸铁支架的铸造工艺方案与模拟优化 李旭升 胡玉昆 米国发 王海燕 渊河南理工大学材料科学与工程学院袁河南焦作454000 冤 摘 要院根据 墨铸铁支架形状复杂的特点袁设计两个内浇道同时浇注铸件袁采用无冒口工艺袁实现了顺序凝固遥 利用ViewCast 铸造模拟软件对支架的凝固过程进行了模拟计算袁预测球墨铸铁件的缩孔尧缩松缺陷遥 根据数值 拟结 果并结合理论分析袁对铸造工艺方案进行了优化设计遥 通过改进浇注系统位置袁并再次进行凝固模拟袁最终消除了铸造 缺陷袁获得了合理的铸造工艺方案遥 关键词院铸造工艺曰球墨铸铁曰数值模拟曰ViewCast 中图分类号院TG244 文献标识码院A 文章编号院 Casting Process Design and Numerical Simulation of Nodular Iron Bracket LI Xusheng, HU Yukun, MI Guofa, WANG Haiyan (College of Material Science and Engineering 袁Henan Polytechnic University ,Jiaozuo 454000 袁China) Abstract 院For the complex shape of nodular iron bracket, two ingates were designed for casting at the same time. Using the non-riser technology, the solidfying orderly was achieved. The View-Cast software was employed to simulate the solidification process of the nodular iron bracket and the shrinkage and porosity were forecasted. According to the results of numerical simulation as well as theoretical analysis, the casting process program was optimized. Through improving casting system position, solidification simulation was carried out again. Eventually the defects in casting were eliminated, and the reasonable program of the casting process was obtained. Key words 院casting process; nodular iron; numerical simulation; View Cast 墨铸铁是20 世纪五十年代发展起来的一种 高强度铸铁材料袁其综合性能接近钢袁已成功地用于 铸造一些受力复杂袁强度尧韧性尧耐磨性要求较高的 35 [1] 零件遥但是 墨铸铁件工艺性差 袁产生缩孔缩松的 倾向大遥 尤其是大型