起重机结构健康监测系统传感器性能试验研究research on the .pdfVIP

起重机结构健康监测系统传感器性能试验研究  2 1 1 1 黄国健 ，王东辉 ，刘 金 ，陈 敏 ，彭启凤 （1.广州特种机电设备检测研究院研发中心，广东广州 510180； 2.华南理工大学机汽学院，广东广州 510640 ） 摘要：为了选择应用于起重机结构健康监测系统最合适的传感器，进行传感器性能对比测试。通过拉伸试验，以 经过校准的A 型电阻应变式传感器为基准，测试国产B 型焊接型光纤光栅传感器、美国C 型光纤光栅传感器以 及国产D 型无线传感器的精确度。选用起重机常用材料Q345 钢板加工成“工”字形试件，在试件上同时贴上4 种 传感器，在Zwick/Roell Z100 拉伸试验台上对试件进行3 次拉伸试验，求取平均误差率。试验结果显示，C 型光 纤传感器的准确性最优，其次是B 型光纤传感器，最不精确的是D 型无线传感器，采集到的数据较不稳定；C 型 光纤传感器、B 型光纤传感器的误差率均在10%之内。综合对比性价比，最终决定采用B 型光纤传感器进行起重 机的结构健康监测。 关键词：机械电子工程；传感器；拉伸试验；最小二乘法；结构健康监测 Research on the Sensors’ Performance of Crane Structural Health Monitoring System 1 2 1 1 1 HUANG Guojian , WANG Donghui , LIU Jin , CHEN Min , PENG Qifeng (1.RD Center of GZSEI, Guangzhou, 510180, China; 2.ME of SCUT, Guangzhou, 014000, China) Abstract：In order to select the most appropriate sensors of crane structural health monitoring system (CSHMS), the test about the performance of sensors was carried out. Four kinds of sensors was used to do a tensile test: A-type resistance strain sensor, B-type optical fiber sensor, C-type optical fiber sensor, and D-type wireless sensor. Based on the data of A-type sensor which was calibrated, the accuracy of the other three types of sensors was tested. Q345 steel which is the cranes’ commonly used material was chosen as the testing sample, processed into “I” shape and four kinds of sensors were pasted on it. Then tensile tests were carried out 3 times in the tensile tester of Zwick/Roell Z100 and the relative mean error of sensors was calculated. As it shown in the experimental results, C-type sensor has the optimal accuracy, followed by B-type sensor. The m