X80管线钢JCO成形模具参数有限元分析.pdfVIP

X80 管线钢JCO 成形模具参数有限元分析 i 2 高颖 范利锋 (1. 河北科技大学材料科学与工程学院 石家庄 050054； 2. 燕山大学机械学院 秦皇岛 066004) 摘要：针对大口径直缝焊管X80 管线钢JCO 成形问题，将有限元分析和工厂实际相结合，在板材弯曲成形理论的指导下， 对规格为 3720×22×12000mm 板坯的JCO 成型过程进行仿真研究。本文首先对材料参数进行了预处理，建立了JCO 有限元 模型，然后通过改变上模曲率半径分析了不同上模曲率半径所对应的不同应力应变场分布情况，给出了上模曲率与最终成形 角会谈前后弯曲角、回弹角等之间的关系式，可以用于工厂参数预测，指导生产实践。 关键词：有限元 JCO 管线钢 凸模曲率半径 中图分类号：TG386.3 Die parameter in JCO bending for X80 based on FEM 1 2 Ying Gao , Lifeng Fan (1. College of Material Science and Engineering, Hebei University of Science and Technology, Shijiazhuang, Hebei, China; 2.College of Mechanical Engineering, Yanshan University, Qinhuangdao, Hebei, China) Abstract ：This paper presents a study of the JCO forming process for X80 welded pipe regarding finite element method and common industry practice in manufacturing. The true stress-true strain curve from a tensile test is used as the material description and the data processing is performed. The finite element model of JCO forming for the sheet of 3720 ×22 ×12000mm based on bending theory of sheet metal is presented. Different stress and strain distrubution for varied punch radius are analized. The end result is a series of algebraic equations for the prediction of bend angle on load, the final forming angle, rebound angle by given punch curvature, and for the prediction of punch curvature by given the final forming angle which can be used to predict process parameters and guide the production practice. Key words ：FEM JCO pipeline steel punch radius 1 引言 本世纪管道运输将成为我国主要的运输产业，并且随着“西气东输”工程的实施，我国将在最近几年 大力发展石油天然气输送业。管径为 1016mm，最大壁厚26.2mm ，钢级为X80 的这种大口径、高钢级、 大壁厚的直缝钢管已用于西气东输工程管道建设