Sheet Metal Forming Processes and Die Design 冲压工艺及模具.PPT

Chapter 1 INTRODUCTION Main contents: The characteristics of sheet forming Materials used for sheet forming Categories of sheet forming processes The contents of this course References Key points: Categories of sheet forming processes Sheet（板料）, die（模具）, press（压力机），formability（成形性） ferrous metal（钢铁材料/黑色金属） non-ferrous metal（有色金属） non-metallic materials（非金属材料） cutting process(分离工序）, forming (plastic deformation)process（成形工序） §1.1 The characteristics of sheet forming processes Definition 1. technological characteristics good accuracy of dimension, adequate strength, light weight, broad range of possible dimension; 2. economic characteristics productivity, efficient use of material,easy servcing of machines,worker with less basic skills §1.2 Materials used for sheet forming 1.? Basic properties required for stamping good formability good surface quality economy 2.? Materials commonly used in stamping ferrous metals non-ferrous metals non-metal or non-metallic materials §1.3 Categories of sheet forming processes 1.??Cutting process blanking（落料）punching（冲孔）cut-off（切断） parting（剖切） lancing（切口）shearing（剪切） Shaving （整修） 2.? Forming process bending (弯曲) deep drawing（拉深） flanging（翻孔） bulging（胀形） necking（缩口） coining （压印）spinning（旋压）curling（卷圆） §1.4 Sheet metal forability and formign limit Formbility Forming limit §1.5 The contents of sheet forming processes and die design course 1.???? Content of the course fundamental theory: blanks, deformation mechanism determine processing procedure die structure and design norm failure analysis: quality, problem solving 2.???? Characteristics of the course practical 3.???? References Books and journals References Vukota Boljanovic 《Sheet Metal Forming Processes and Die Design》Industrial Press,2004， 卢险峰 编著《冲压工艺学》机械工业出版社，2000 王孝培主编《冲压手册》机械工业出版社， 扩充性双语资料： 1.Vukota Boljanovic,et al.《Die Design Foundamentals》Industrial Press Inc. 2005 2. Z. Marciniak,et al.《Mechanics of Sheet Metal Forming》Butterworth-Heinemann Publications