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课程设计例题1(Curriculum design example 1)
课程设计例题1(Curriculum design example 1)
Belt conveyor drive system design
1. design task book
(I) design tasks
Design conveyor belt conveyor system, the use of two - stage cylindrical gear reducer.
(two) raw data
The effective pulling force of conveyor belt is F=4000 N
Conveyor belt speed v=0.8 m/s (allowable error + 5%)
Conveyor roller diameter d=315 mm
The design life of the reducer is 5 years
(three) working conditions
Two shift operation, continuous operation at normal temperature, no-load start, slight vibration of working load, three-phase AC power supply with voltage 380/220 V.
2. drive system proposal
The belt conveyor drive system as shown in the following figure.
1 - motor 2 - coupling 3 - two cylindrical gear reducer
4 - coupling 5 - roller 6 - conveyor belt
The belt conveyor is driven by an electric motor. The motor 1 passes through the coupling 2 to transmit power to the two stage primary gear reducer 3, and then the power is transmitted to the barrel 5 through the two stage primary gear reducer 3 and the coupling 4, and the driving belt 6 is driven to work. The two stage primary gear reducer is adopted in the transmission system. The structure is simple, but the position of the gear is asymmetrical. High speed gear arrangement away from the input torque, the input shaft in torque, bending deformation of partially torsional deformation can make the shaft torque generated in force and shaft under the action of bending moment offset each other, in order to reduce the load distribution along the tooth width uneven phenomenon.
3. motor selection
(1) selection of motor capacity;
The effective power required by the machine can be calculated from the known conditions
F=4000 N
V =0.8 m/s
Set:
Estimate total efficiency of transmission system
Type
Total efficiency of transmission system
Motor power required by the working machine
According to technical data Y series motor data in the table can be determined, the motor rated power Pm Pm more than Pr meet the conditio
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