外屏蔽罩拉深模设计【U形型件冲压模具含CAD图纸】.doc

外屏蔽罩拉深模设计【U形型件冲压模具含CAD图纸】.doc

摘 要 冲压是利用安装在冲压设备(主要是压力机)上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。冲压通常是在常温下对材料进行冷变形加工,且主要采用板料来加工成所需零件,所以也叫冷冲压或板料冲压。冲压所使用的模具称为冲压模具,简称冲模。冲模是将材料(金属或非金属)批量加工成所需冲件的专用工具。冲模在冲压中至关重要,没有符合要求的冲模,批量冲压生产就难以进行;没有先进的冲模,先进的冲压工艺就难以实现。 拉深是利用模具使平板毛坯变成为开口的空心零件的冲压方法,用拉深工艺可以制成筒形、阶梯形、锥形、抛物面形、盒形和其他不规则形状的薄壁零件,其中又以筒形件简单和多见,而有凸缘筒形件又分为宽凸缘和窄凸缘件。 在拉深工艺设计时,必须知道冲压件能否一次拉出,这就引出了拉深系数的概念。拉伸系数决定于每次拉深时允许的极限变形程度。在多次拉深中,对于宽凸缘拉深件,则应在第一次拉深时,就拉成;零件所要求的凸缘直径,而在以后各次拉深中,凸缘直径保持不变。为了保证以后拉深时凸缘不变形,宽凸缘拉深件首次拉入凹模的材料应比零件最后拉深部分实际所需材料多3%~5%,这些多余材料在以后各次拉深中,逐渐将减少部分材料挤回到凸缘部分,使凸缘增厚,从而避免拉裂。 关键词:拉深 拉深变形 拉深力 ABSTRACT Stamping is a method of applying pressure to a material by means of a mold mounted on a stamping device (mainly a press) to cause separation or plastic deformation to obtain a desired pressure machining method for the desired part. Stamping is usually at room temperature for cold deformation of the material processing, and the main use of sheet metal to be processed into the required parts, it is also called cold stamping or sheet metal stamping. Stamping used by the mold called stamping die, referred to as die. Dies are special tools for batching materials (metal or nonmetal) into the required pieces. Punching in the stamping is essential, did not meet the requirements of the die, batch stamping production is difficult to carry out; no advanced die, advanced stamping process is difficult to achieve. Deep drawing is the use of mold to make the flat into a hollow blank parts of the stamping method, with the drawing process can be made of cylindrical, stepped, tapered, parabolic, box-shaped and other irregular shape of the thin-walled parts, Which in turn cylindrical and simple and more common, and a cylindrical tube is divided into wide flange and narrow flange pieces. In the drawing process design, we must know whether the stamping out a pull, which leads to the concept of drawing coefficient. The tensile modulus is determined by the degree of ultimate deformation allowed at each drawing. In the deep d

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