传动齿轮轴加工技术.docVIP

摘 要 齿轮轴零件的主要作用是支撑回转零件、实现回转运动并传递转矩和动力。齿轮轴具备传动效率高、结构紧凑和使用寿命长等一系列优点，是通用机械特别是工程机械传动中的重要零件之一。齿轮轴加工材料、热处理方式、机械加工工艺过程的优化，将对提高齿轮轴的加工质量及寿命有着重要借鉴意义。本设计首先分析了齿轮轴零件的作用和加工工艺性，然后进行工艺规程设计。齿轮轴零件的机械综合性能要求较高，一般选择锻件作为毛坯。合理安排工艺路线，划分加工阶段对保证零件加工质量至关重要。 关键词：齿轮轴；工艺分析；工艺规程设计； Abstract The main function of the gear shaft is to support rotating parts, achieve rotary motion and transfer torque and power. Gear shaft has a series of advantages, such as high transmission efficiency, compact structure, long service life and so on. It is one of the important parts in the general machinery, particularly the engineering machinery transmission. The optimization of the gear shaft’s machining materials, thermal treatment method and machining process will have great significance on the machining quality of the gear shaft and the service life. The paper firstly analyzed the function of the gear s-haft and its mechanical properties, and then planned the machining process. It is very important for ensuring the processing quality of the gear shaft to arrange the process route reasonably and divide the processing stage. Key words: gear shaft; process analysis; process planning design 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc354693746 摘 要 PAGEREF _Toc354693746 \h 2 HYPERLINK \l _Toc354693749 Abstract PAGEREF _Toc354693749 \h 3 HYPERLINK \l _Toc354693750 第1章绪论 PAGEREF _Toc354693750 \h 5 HYPERLINK \l _Toc354693751 1.1本文研究的目的和意义 PAGEREF _Toc354693751 \h 5 HYPERLINK \l _Toc354693759 1.2课题背景知识 PAGEREF _Toc354693759 \h 6 HYPERLINK \l _Toc354693760 1.2.1齿轮轴的应用 PAGEREF _Toc354693760 \h 6 HYPERLINK \l _Toc354693761 1.2.2传统齿轮轴的加工方法 PAGEREF _Toc354693761 \h 6 HYPERLINK \l _Toc354693762 1.2.3数控加工工艺 PAGEREF _Toc354693762 \h 7 HYPERLINK \l _Toc354693763 2.1 材料分析生产类型确定 PAGEREF _Toc354693763 \h 8 HYPERLINK \l _Toc354693764 2.1.1确定零件材料 PAGEREF _Toc354693764 \h 8 HYPERLINK \l _Toc354693765 2.1.2 确定零件的生产类型 PAGEREF _Toc354693765 \h 8 HYPERLINK \l _Toc354693766 2.2 选择毛坯，绘制零件图 PAGEREF _Toc354693766 \h