科技创新抛物面形零件冲压成形悬空侧壁圆锥台变形区的应力应变计算.docxVIP

抛物面形零件冲压成形悬空侧壁圆锥台变形区的应力应变计算孙丹阳，雷君相（上海理工大学材料科学与工程学院，上海，200093）摘 要：应力和应变的分布情况可以反映出零件在成形过程中的变形特点，它是研究零件的冲压成形的基础。采用主应力法推导出了冲压成形过程中旋转抛物面形零件悬空侧壁圆锥台变形区的应力和应变计算公式，以材料为SS304不锈钢的抛物面形零件为算例，得出其应力和应变分布趋势。另外，还计算出了抛物面形零件冲压成形时的应力分界圆直径和应变分界圆的直径，其中，应变分界圆直径的计算结果与已有实验数据一致。通过对旋转抛物面形零件冲压成形过程中悬空侧壁圆锥台变形区应力和应变分布的研究，明确零件的成形过程和变形特点，为其冲压成形时内皱曲极限的预报与控制奠定了基础。关键词： 抛物线形零件；悬空侧壁锥台变形区；应变；应力分界圆直径；应变分界圆直径中图分类号：TG386文献标识码：AStress and Strain Calculation of the Floating Cone Sidewall Deformation Zone on Parabolic Shell Deep-drawingSUN danyang, LEI junxiang(School of MaterialsScience and Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China)Abstract：The distribution of stress and strain can reflect the characteristics of part deformation in the forming process. Itis the basis of the research in stamping parts.The stress formula and strain formula of the floating cone sidewall deformation when the parabolic shell is in deep-drawing state have been given out by using principal stress method. Taking stainless steel parabolic parts for example, the material is SS304,the distribution trends have been drawn. Also, both of the stress dividing circle diameter formula and the strain dividing circle diameter formula are obtained and the strain boundary circle diameter of the calculating results is the same with the existing experimental data. Research on stress and strain can showthe deformation characteristics in the forming process of parts clearly, and lay the foundation for the study of the prediction and controllimit of wrinkle onparabola-shaped shell Drawing.Key words：parabola-shaped parts; the floating cone sidewall deformation zone; strain; stress dividing circle diameter; strain dividing circle diameter随着工业的不断发展，曲面形零件应用越来越广泛，如火箭贮液箱箱底、汽车车灯、火车车灯、台灯外罩等。曲面形零件虽然美观实用却加工困难，许多学者对曲面形零件的冲压工艺进行了研究[1-6]，但都侧重于模拟成形研究，对其冲压成形时的应力和应变的理论研究很少涉及。简单曲面形零件的冲压成形是研究复杂曲面零件冲压成形的基础，复杂曲面零件冲压成形的基本特点和规律都与简单曲面零件的成形特点和规律相同，可以从简单曲面零件的冲压成形过程中反映出来。因此，对抛物面形零件冲压成形时应力和应变的分布进行了理论研究。抛物面形零件冲压成形过程中悬空侧壁圆锥台变形区是材料由拉深变形向