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Fibers and Polymers 2007, Vol.8, No.1, 79-83 Prevention of Warp Breaks in Jacquard Weaving Abdelfattah M. Seyam*, Jin Ho Lee, George Hodge, William Oxenham, and Edward Grant North Carolina State University, North Carolina, U.S.A. (Received February 27, 2006; Revised April 27, 2006; Accepted May 8, 2006) Abstract: We developed a system to monitor and locate warp breaks in Jacquard weaving using MEMS accelerometers that are mounted on harness cords. Brief description of the system is provided and system use to prevent warp breaks through the analyses of MEMS signals is demonstrated. Keywords: MEMS accelerometers, Jacquard weaving, Warp breaks detection, Warp breaks prevention, Automation, Warp tension Introduction location because every harness cord location is known by the Jacquard head controller. Our MEMS-based system consists Drop wires are still commonly used in monitoring warp of MEMS accelerometers (mounted on selected harness yarns’ breaks during weaving. This is a passive system and cords of a Staubli Jacquard head which was mounted on an can only stop the weaving process when a warp yarn breaks. ELTEX rapier weaving machine), data acquisition hardware, Additionally, drop wires increase machine vibration and data analysis software, and an electronic tension device. warp yarn tension and abrasion. To avoid limitations of drop Figure 1 show a schematic diagram of the system. Additionally, wires, laser-based systems were developed to detect warp a cre