单作用离合器说明书.docVIP

低速工程车辆离合器设计 摘 要离合器的主要功能是切断和实现对传动系的动力传递。其主要作用：汽车起步时将发动机与传动系平顺地接合，确保汽车平稳起步；在换挡时将发动机与传动系分离，减少变速器中换挡齿轮之间的冲击；限制传动系所承受的最大转矩，防止传动系各零件因过载而损坏；有效地降低传动系中的振动和噪声。离合器发展到今天，种类繁多，不同的车辆工作环境，离合器的选择也有所不同。低速工程车辆工作环境复杂，承受载荷变动较大，因此对离合器的整体性能要求较高。对于各种零部件材料的选择偏重于性能较高的材料，以满足工作要求。根据已知的设计参数和设计要求，选用了单摩擦片，计算了滑磨功，校检了摩擦片上的温升，校检了摩擦片上的单位压力，选取并校检了离合器操纵机构，选取并校检了各类弹簧，设计了离合器的结构总成；设计过程中做了部分改进：摩擦片和从动片采用粘接连接，对中间压盘做了开螺旋槽处理，使用了组合弹簧，选用了新式材料，优化了加工工艺，这些改进都在一定程度上提高了离合器的使用寿命，最终满足了设计的各项要求。关键词：单作用离合器 摩擦片 工艺 从动盘总成 压盘 离合器盖 THE DESIGN OF DIAPHRAGM TYPE CLUTCHABSTRACTThe clutch is installed between the engine and the transmission gearbox, the automobile from the start to the travel entire process, needs to use the coupling frequently. Its function is causes between the engine and the transmission gearbox can join gradually, thus guaranteed that the automobile starts steadily; Shuts off between the engine and transmission gearboxs relation temporarily, is advantageous shifts gears and reduces shifts gears the time impact; When automobile emergency brake can play the separation role, prevents transmission systems and so on transmission gearbox to overload, plays certain protective function. The coupling similar switch, the joint or breaks to the power transmission function, therefore, any forms automobile has the engaging and disengaging gear, is only the form is different.Because of low complex work environment, engineering vehicles, so large load changes to the performance of clutch higher requirements. The choice of materials for various parts of high performance materials focus on work, in order to meet the requirements.Basic function of know the clutch, analyzes the existing problems, On the basis of the known design parameters and design requirements, the single friction slices, calculated the friction work, a friction slices overco temperature, the friction slices overco units pressure, the clutch manipulation by selecting junior high schools, junior high schools inspection agency of spring, the structure design