激光焊接过程监测和焊缝质量检测技术研究现状.pdf

20 10年第 3期 世 　界 　钢 　铁 ·5 1 · 其他 激光焊接过程监测及焊缝质量检测技术研究现状 1, 2 1 2 1 1 高世一 ,吴瑞珉 ,陈卫东 ,杨赛丹 ,乔俊良 ( 1. 宝山钢铁股份有限公司 ,上海 　20 1900; 2. 上海交通大学 ,上海 　200083) 摘要 :阐述了在激光焊接过程中通过监控等离子体等光电信号 、熔池和小孔状态来分析评估激光焊接质量 、 通过无损检测手段分析焊后焊缝内部应力集中和气孔等缺陷、通过计算机视觉技术在线检测焊缝表面缺陷 三种检测焊接质量的检测原理及发展 。介绍了几种已应用于激光焊接生产线的较为先进的计算机视觉检测 焊缝质量的产品。分析了视觉检测技术应用于焊缝在线检测中存在问题及发展趋势 。 关键词 :焊缝质量检测 ;视觉检测 ;研究现状 D evelopm en t sta tus of la ser weld ing process m on itor and seam qua lity detection 1, 2 1 2 1 1 GAO Sh iyi , WU R u im in g , CH EN W e idon g , YAN G S a idan , Q IAO J u n lian g ( 1. B ao shan Iron Steel Co. , L td. , Shanghai 20 1900 , Ch ina; 2. Shanghai J iao Tong U n iversity, Shanghai 200083 , Ch ina) A b stract: Th is p ap er in troduces the theory and developm en t of th ree techno log ies of laser w e ld ing p rocess con tro l, w h ich inc lude ana lysis and eva luation of laser w eld ing qua lity by m on itoring the p lasm a p hotoe lectric signa l, keyho le and m o lten p oo l state, detection of stressconcen tration and p ore defect of the w elded seam by nondestructive exam ination m ethod, and on line detection of w elded seam su rface defects by com p u ter v ision techno logy. Several advanced seam v ision detection p roducts, w h ich have been u sed in laser w eld ing lines, are a lso in troduced. The ex isting p rob lem s of seam v ision detection techno logy and the deve lopm en t trend of the techno logy are ana lyzed. Key words: seam qua lity detection; v ision detection;