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BLAST FURNACE (BF) REFRACTORY LINING (高炉(BF)耐火材料)
BLAST FURNACE (BF) - REFRACTORY LINING PATTERN
Fig: Blast Furnace Temperature Zones
Fig: Typical areas of a Blast Furnace
Blast Furnace - An Introduction
Blast Furnace is the focus of any integrated steel plant. Blast furnace is used to reduce the iron ore to iron.
The charge, which consists of iron ore, coke and limestone etc. in the form of lumps and different ratios,
is fed from the top. Air heated in the blast furnace stoves, is applied from the bottom of the furnace. The
hot blast comes in contact with the descending charge in furnace and the iron ore gets reduced to iron due
to reducing conditions on account of CO2 and CO in the furnace. CO provides further heat and a very
high temperature is developed because of which the iron gets melted which, along with the slag is
collected in the hearth from where these are tapped separately from different tap holes.
Ironmaking technology in general made great strides particularly, during the past few decades and as a
result of which many alternative ironmaking processes such as Finmet, Fastmet, Hismelt,
Romelt, COREX, and FINEX etc. have emerged. Nevertheless, the classical Blast Furnace, which has
been around the longest, continues to be the dominant method of ironmaking till now. Improvements in
burden quality, burden distribution, casting technology, and computer assisted supervision were realized
throughout the world. To a great extent these operational improvements made it possible to install very
sophisticated refractory lining systems in blast furnaces. The application condition of different sections of
a blast furnace is different due to the very nature of its geometry and also pyrometallurgical process
occurring at different stages (see adjacent Blast Furnace figures). Therefore, the Blast Furnace Bottom,
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