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Material Science NPTEL(材料科学,NPTEL)
Material Science
Prof. Satish V. Kailas
Associate Professor
Dept. of Mechanical Engineering,
Indian Institute of Science,
Bangalore – 560012
India
Chapter 8. Failure
Failure can be defined, in general, as an event that does not accomplish its intended
purpose. Failure of a material component is the loss of ability to function normally.
Components of a system can fail one of many ways, for example excessive deformation,
fracture, corrosion, burning-out, degradation of specific properties (thermal, electrical, or
magnetic), etc. Failure of components, especially, structural members and machine
elements can lead to heavy loss of lives, wealth and even may jeopardize the society!
This chapter deals with the study of failures by mechanical means i.e. application
stresses.
Even though the causes of failure are known, prevention of failure is difficult to
guarantee. Causes for failure include: improper materials selection, improper processing,
inadequate design, misuse of a component, and improper maintenance. It’s the engineer’s
responsibility to anticipate and prepare for possible failure; and in the event of failure, to
assess its cause and then take preventive measures.
Structural elements and machine elements can fail to perform their intended functions in
three general ways: excessive elastic deformation, excessive plastic deformation or
yielding, and fracture. Under the category of failure due to excessive elastic d
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