一组椭圆形截面吊臂折弯间隙步进及折弯刀数计算公式-精密成形工程.PDF

第 8 卷 第 4 期 精 密 成 形 工 程 2016 年 07 月 JOURNAL OF NETSHAPE FORMING ENGINEERING 43 一组椭圆形截面吊臂折弯间隙、步进及折弯刀数计算公式 王战锋 （中联重科股份有限公司，长沙 410006 ） 目的 研究椭圆形截面吊臂折弯时折弯间隙和折弯步进的关系。方法 构建了一组吊臂折弯间隙、 摘要： 步进及折弯刀数的计算公式。结果 结果表明，通过该公式所得折弯工艺参数与实践较吻合，同时，折 弯效率也可以得到极大提高，以 180 t 产品为例，增大折弯步进后，折弯效率提高了 20.3% ～56.4%。 结论 建立了折弯间隙、折弯步进及折弯刀数的数学模型，可以据此得出所需的最优工艺参数，该模型 对实际生产具有很好的工艺指导和支撑作用，可极大提高生产效率。 关键词：椭圆形截面；吊臂；折弯；步进；折弯间隙 DOI ：10.3969/j.issn.1674-6457.2016.04.008 中图分类号：TG386 文献标识码：A 文章编号：1674-6457 (2016)04-0043-06 A Set of Calculation Formulas of the Bending gaps, Steppers and Bending Numbers in Elliptical Cross-section Crane Boom Bending WANG Zhan-feng (Zoomlion Heavy Industry Science Technology Co., Ltd., Changsha 410006, China) ABSTRACT: To study the relationship between bending gaps and steppers in elliptical cross-section crane boom bending，a set of calculation formulas of bending gaps, steppers and bending numbers were established. The results showed that: the bending process parameters calculated by these formulas were relatively consistent with actual conditions. At the same time, bending ef- ficiency could be greatly improved. For example, for a 180t product, its bending efficiency could be increased by 20.3%~56.4% after increasing the bending step. Mathematic models of bending gaps, steppers and bending numbers can obtain the optimized process parameters, thus they provide guidance and support for the actual production of the part and will supply a huge boost in productivity ． KEY WORDS: elliptical cross-section; crane boom; bending; stepper; bending gap 吊臂作为轮式起重机的主要受力构件，其重量 目前国