5S Training Lean Manufacturing Housekeeping（5 s训练精益生产管理）.pdf

5S Training - Lean Manufacturing Housekeeping 5S Training - The 5s Housekeeping Approach within Lean Manufacturing What Is 5S? 5S is a set of techniques providing a standard approach to housekeeping within Lean Manufacturing. It is often promoted as being far more than simply housekeeping and some of the elements described below certainly have broader implications. It originated, as did most of the elements of JIT, within Toyota. A cornerstone of 5S is that untidy, cluttered work areas are not productive. As well as the physical implications of junk getting in everybodys way and dirt compromising quality, we are all are happier in a clean and tidy environment and hence more inclined to work hard and with due care and attention. Naturally enough, the elements of 5S are all Japanese words beginning with the letter S. Since their adoption within Western implementations of JIT, or Lean Manufacturing, various anglicised versions of the terms have been adopted by different writers and educators. These are listed below against the individual elements and it can be seen that none are entirely satisfactory. Lean Manufacturing Housekeeping 5S Training pillars The individual items within 5S are known as the pillars and are: 1. 5s Seiri (Sort) Seiri is the identification of the best physical Organisation of the workplace. It has been variously anglicised as Sort, Systematisation or Simplify by those wishing to retain the S as the initial letter of each element. It is the series of steps by which we identify things which are being held in the workplace when they shouldnt, or are being held in the wrong place. 01565 653330 PHS Management Training © 2004. Page 1 of 7 / 5S Training - Lean Manufacturing Housekeeping Put simply, we may identify a large area devoted to tools or gauges, some of which are needed regularly and some used infrequently. This brings all sorts of problems, including: • O