AeroEngine Compressor Rotor Development （航空发动机压气机转子发展）.pdf

Aero-Engine Compressor Rotor Development through Reengineering based Product Development Cycle 1* 2 3 S. N. Mistry , Amar Singh , Joseph Shibu .K 1 RCMA(E), CEMILAC, Bangalore, Karnataka, India, 560093, mistrysn@yahoo.co.in 2,3AERDC, HAL, Bangalore, Karnataka, India, 560093, amar_rb@ Abstract Present paper details an aero-engine centrifugal compressor rotor development through reengineering based product development cycle to overcome obsolescence and to augment in-house technology development program and to improve the product performance such as fatigue life, efficiency, cost etc. by usage of superior material/technology while keeping the overall envelope, mass and center of gravity similar to the existing one. The four phase product development cycle started with assessment of requirement of the product and benchmarking where products of similar nature are identified, studied and ideas so developed are utilized for designing the part. The product development cycle continued through product design which involved design calculations, modeling, drawing generation and structural integrity evaluation through FE analysis. In the prototype testing phase of the product development cycle, compressor rotor has been fabricated through forging route and its structural integrity has been validated through cyclic spin test at its operating speed as well as 15% and 22% over-speeds in the rig. Satisfactory performance during these tests without any distress h