Extrusion Simulation and Design of Dies - NIU（挤压模具的仿真和设计u2014u2014妞妞）.pptVIP

Extrusion Simulation and Optimization of Profile Die Design 03-25-2003 Extrusion describes the process by which a polymer melt is pushed across a metal die, which continuously shapes the melt into the desired form. Quality factors Design Methodology Using Finite Element based CFD code Polyflow? Using the method of Inverse Extrusion To fully understand the extrusion processes and the influence of various parameters on the quality of the final product. Integrate the simulation results and the experimental data to obtain more precise extrudate shape. Literature Review The text book “Dynamics of Polymeric Liquids” by R.B.Bird gives a detailed overview of non-Newtonian fluid dynamics, which is important to understand the flow of polymers. The text book “Extrusion Dies” by Walter Michaeli gives an extensive representation of extrusion processes and guidelines for the design of dies. The text book “Plastics Extrusion Technology Handbook” by Levis gives a clear representation of the rheology of materials and the technology of extrusion processes. Woei-Shyong Lee and Sherry Hsueh-Yu Ho have investigated the die swell behavior of a polymer melt using finite element method and simulated flow of Newtonian fluid and designed a profile extrusion die with a geometry of a quarter ring profile Louis G. Reifschneider has designed a coat hanger extrusion die using a parametric based three-dimensional polymer flow simulation algorithm, where the shape of the manifold and land are modified to minimize the velocity variation across the die exit. W.A. Gifford has demonstrated through an actual example how the efficient use of 3-D CFD algorithms and automatic finite element mesh generators can be used to eliminate much of the “cut and try” from profile die design. Governing Equations Die Design The ‘art of die design’ is to predict ‘properly irregular’ die shape (with minimum number of trials) which will allow melt flow to reshape and solidify into desired (regular) extrudate profil