氨水再沸器设计论文.doc

氨水再沸器设计毕业论文 目 录 引言 1 产品结构以及材料性能 1` 1.1产品结构分析 1.2 母材性能分析 1.2.1 材料化学成分及力学性能 2 1.2.2 焊接性分析 4 2 产品工艺流程以及焊接材料选取 5 2.1产品工艺流程图 2.2壳体制作工艺 2.3 封头的制作工艺 14 2.3.1封头坯料的计算 14 2.3.2封头的冲压 15 2.4.孔加工 17 2.5装配焊接工艺 18 2.5.1壳体纵缝装配 18 2.5.2壳体间环缝装配焊接 20 2.5.3壳体与封头装配焊接 23 2.5.4最后一道环缝焊接工艺 24 2.5.5附件装配焊接 25 2.6 焊后检验 25 2.6.1 X射线检测 26 2.6.2超声波检测 26 2.6.3水压试验 26 2.6.4.涂漆 27 3压延模具的设计 28 3.1冲压设备 28 3.2设计要求 28 3.3封头压延成形模具的结构 28 3.4封头压延成形模具的设计参数 28 参考文献 摘 要 再沸器(也称重沸器)是使液体再一次汽化。它的结构与冷凝器差不多，不过一种是用来降温，而再沸器是用来升温汽化。再沸器多与分馏塔合用：再沸器是一个能够交换热量，同时有汽化空间的一种特殊换热器。在再沸器中的物料液位和分馏塔液位在同一高度。从塔底线提供液相进入到再沸器中。通常在再沸器中有25-30%的液相被汽化。被汽化的两相流被送回到分馏塔中，返回塔中的气相组分向上通过塔盘，而液相组分掉回到塔底。物料在重沸器受热膨胀甚至汽化，密度变小，从而离开汽化空间，顺利返回到塔里，返回塔中的气液两相，气相向上通过塔盘，而液相会掉落到塔底。由于静压差的作用，塔底将会不断补充被蒸发掉的那部分液位。 关键词： ；封头冲压；焊接工艺 Abstract Reboiler (also weighing reboiler) is the vaporization of liquid again. Its structure and the condenser is almost, but one is used for cooling, and heating the reboiler is used to vaporize. Reboiler and more combined with the distillation column: reboiler is to exchange heat of vaporization at the same time there is room for a special heat exchanger. In the reboiler of the distillation tower liquid material level and at the same height. From the tower provides liquid access to the bottom reboiler. Usually in the reboiler in 25-30% of the liquid to be vaporized. Vaporization of the two-phase flow is sent back to distillation column, the return to the tower, the gas species, up through the trays, while the liquid component out back bottom of the column. Material in the reboiler heat expansion or vaporization, density, smaller, and thus leave the vaporization space, a smooth return to the tower, return to the tower, the gas-liquid two-phase, gas up through the trays, while the liquid will fall to the bottom of the column. As the role of static pressure difference, bottom of the column will continue to add that part to be evaporated liquid. Keywords: Ammonia reboiler; head stamping; welding process 1产品介绍 1.1产品的基本介绍 氨水再沸