带运输机的蜗杆传动.docVIP

目录 摘要······························································1 Abstract··························································2 前言··············································3 第一部分 绪论··················································4 1.1蜗杆传动的概述···················································4 1.2蜗杆传动的发展及现状·············································4 1.3本课题的意义·····················································5 第二部分 蜗杆传动的设计·····································6 2.1蜗杆传动的受力分析··············································6 2.2蜗杆传动的失效与设计准则·········································7 2.3蜗杆蜗轮常用材料·················································8 2.4蜗轮的接触强度计算···············································9 2.5蜗杆传动的润滑和热平衡计算······································10 2.6蜗杆传动的参数选择··············································11 第三部分 蜗杆蜗轮的机械加工工艺设计····················17 3.1蜗杆的加工工艺过程··············································17 3.2蜗轮的加工工艺过程··············································23 第四部分 蜗杆蜗轮的图纸····································27 4.1蜗杆蜗轮的图纸··················································27 4.2蜗杆传动的优点··················································27 毕业小结·········································28 致谢·····························································30 参考文献························································31 摘要 蜗杆传动可以实现大传动比，工作平稳，噪音小，可以做成自锁，其缺点是沿齿线滑动速度大，导致传动效率低；轮滑效果不好，发热量大；制造蜗轮需要蜗轮滚刀或用特制刀具铣削，前者加工成本高，后者加工效率低、精度差且由于齿廓几何形状复杂，蜗轮齿面无法磨削，无法达到更高的精度。而圆柱斜齿轮可以采用滚齿、插齿、剃齿、挤齿、珩齿、研齿、精磨齿等基本所有的齿形加工方法，既适合大批量生产，也适合单件生产，齿轮生产的灵活性很好，而且可以极大降低加工的成本。所加工出来的齿轮，特别是经过精磨齿后其精度可以提高很多，大大加强了齿面的硬度。由此可见，在一定程度上采用蜗杆斜齿轮传动可以避免蜗轮加工中的缺点，发挥圆柱斜齿轮加工方便、快捷、效率高等优点，运用于工程中可以有效提高生产效率和降低生产成本。 本课题正是对皮带运输机的蜗杆传动进行理论分析和实验研究，以求对蜗杆传动有一个初步的认识和了解。在理论方面，对蜗杆传动进行受力分析、尺寸设计、和蜗杆传动的啮合原理，以及及润滑情况等。在实验方面，通过不断的实验、改进和采用手工修形的方法对实验蜗轮蜗杆的齿廓进行修形。最终确定皮带运输机的蜗杆传动方案和设计尺寸等。从而为蜗杆传动在工程应用中打下良好的基础。 关键词：皮带运输机的蜗杆传动，圆柱斜齿轮传动，传动效率，齿轮修形 Abstract Worm transmission can achieve large transmission, smooth, the noise is sm