非高炉炼铁技术的发展方向和策略.ppt

New DRI Technology – Coal-Gasifier based Reduction will use coal instead of natural gas. New DRI Technology –- Oxygen Injection increases productivity by 20% and reduce energy consumption by 5%. New DRI Technology – A Reformer-less Process uses the in-situ reforming of the produced DRI to reduce energy consumption.炉内重整可节能 一、直接还原技术的发展 二、熔融还原技术的发展 昂贵的焦炭使人们开始考虑研究人工合成焦炭，及采用一部分电能代替焦炭炼铁的技术方案 重废钢的价格决定HBI和DRI的市场价格07－08年间涨了一倍 年产135万吨HYL竖炉内径5.5M，煤气压力0.8MPA 近十年油价已经涨了7倍，高盛预测2年内将涨到200美元 The current state of the art practice of using natural gas and oxygen enrichment in the reformed gas going to the Midrex shaft has led to productivity gains of the order of 20% and energy savings of over 5%, with very fast payback of the investment. A recent development is that of a reformer-less operation of the gas based DR plants. Here we take advantage of the in-situ reforming capacity of the produced DRI. This results in a plant with significantly reduced footprint and capital costs with the added advantage of reducing the energy consumption. The computer model indicated the optimum amount of Lump Ore for each DR Unit. 1.35MtDRI/a(0.8MPa) Meeting the Challenge of Increasing Steel Production Dr. Gregory Ludkovsky Arcelor Mittal Steel Meeting the Challenge of Increasing Steel Production Dr. Gregory Ludkovsky Arcelor Mittal Steel Meeting the Challenge of Increasing Steel Production Dr. Gregory Ludkovsky Arcelor Mittal Steel 1.35Mt　DRI/a(0.8MPa) （3）直接还原竖炉的热DRI输送－装炉技术的发展 　　前面介绍的是竖炉冶炼装置的发展和技术进步，正在实施的将下游的炼钢过程也包含在内的提高生产率和降低单位能耗的为目标的技术改进方案。　　作为把竖炉生产的700℃以上的高温还原铁输送往下游炼钢设备的方法，HYL开发了借助气力输送的HYTEMMP工艺，MIDREX开发了用带式输送机借助重力供给炼钢设备的HOTLINK技术。 　　通过装入100%的高温DRI，炼钢直接有下列效果：①电弧炉吨钢电耗降低120～140kWh；②电弧炉的电极消耗减少0.5～0.6kg／t钢； 四、竖炉直接还原技术的新发展 四、竖炉直接还原技术的新发展 New DRI Technology -- Hot Discharge of DRI conserves electric melting energy.DRI热装可节能 四、竖炉直接还原技术的新发展 四、竖炉直接还原技术的新发展 DRI热装可使电弧炉的产量增加，电气系统小型化，并且有减少输送和贮存过程中的再氧化、粉化等间接效果。 　为了应付定期维修的时间安排与下游的炼钢设备的突发性停炉，需要设计经由旁路，将向炼钢设备(如电炉)的供料系统中贮存的DRI通过产物冷却器将高温直接