TWI Welding Training 7课件.ppt

Welding Inspection Mechanical Testing Course Reference WIS 5;The ultimate means by which the mechanical strength and toughness of a prepared test object can be determined by subjecting it to mechanical forces beyond the limits of its own mechanical resistance; Approve welding procedures Approve welders Production quality control;Definitions;Malleability Ductile Toughness Hardness;Malleability Ductile Toughness Hardness;Malleability Ductile Toughness Hardness;Mechanical Tests;Macro testing Bend testing Fillet weld fracture testing Butt weld nick-break testing ;Tensile Specimen;Various Methods Brinell Rockwell Vickers Equitip;Vickers Hardness Testing;Brinell Hardness Testing;Equo Tip Hardness Testing;Charpy Impact Test;55;2mm;100% Brittle;- 50;Comparison of Charpy Test Results;Location and orientation of notch Testing temperature Energy absorbed in joules Description of fracture (brittle or ductile) Location of any defects present Dimensions of specimen;Transverse tensile. All-weld metal tensile test Cruciform tensile test Short tensile test;All-Weld Metal Tensile Specimen;Object of test: To measure the transverse tensile strength of a butt joint under a static load;Maximum load applied = 220 kN. Least cross sectional area = 25 mm X 12 mm;Type of specimen e.g. reduced section Whether weld reinforcement is removed Dimensions of test specimen The ultimate tensile strength in N/mm2, p.s.i or Mpa Location of fracture. Location and type of any flaws present if any;All-Weld Metal Tensile Test;Original gauge length = 50mm Increased gauge length = 64;Type of specimen e.g. reduced section Dimensions of test specimen The u.t.s, yield strength in N/mm2, p.s.i or Mpa Elongation % Location and type of any flaws present if any;Friction Welded Caps;Macro/microscopic examinations are used to give a visual evaluation of a cross-section of a welded joint Carried out on full thickness specimens The width of the specimen should include HAZ, weld and parent plate They maybe cut fro