电焊技巧总结一（A summary of welding techniques）.docVIP

电焊技巧总结一（A summary of welding techniques） A welding process, problems and Solutions 1.1 the welding of thick and thin plates 1, MIG (GMAW) and flux cored arc welding (FCAW) welded steel workpiece, if the maximum welding current workpiece thickness exceeds the welding machine can be achieved, will be how to deal with? The solution is preheating before welding metal. Using gas propane, standard or acetylene torch welding area on the workpiece preheating, the preheating temperature is 150 to 260 DEG C, and then welding. The welding area of metal is preheated to prevent weld cooling too fast, do not make the weld crack or lack of fusion. 2, if the GMAW FCAW or a thin metal cover is welded in thick steel pipe welding, if not properly adjust the welding current, may result in two situations: one is to prevent the thin metal burn and decrease the welding current, this can not be thin metal cover is welded to the steel pipe thickness is two; welding current burnthrough thin metal cover assembly. Then how to deal with? There are two main methods to solve the problem. The adjustment of welding current to avoid burning through the thin metal cover, at the same time with the torch preheating thick steel tube and the welding process on weld metal structure two. To adjust the welding welding current suitable for thick steel pipe. When welding, keep the welding arc in thick steel on the residence time of 90%, and a reduction in the residence time of the thin metal cover. It should be pointed out that only when the master this technology, good welded joints can be. 3, when a thin-walled tube or rectangular thin-walled tube welded to a plate electrode, easily burning through thin-walled tube part, in addition to the above two methods, there are other solutions? Yes, a radiation rod is mainly used in the welding process. As a solid round rod inserted into the thin-walled tube, or a solid rectangular rod inserted into the rectangular tube, and prevent the solid bar will take away the h